Passat (B5) :: Boiling Coolant - Engine Compartment Getting Really Warm


May 25, 2009

I have an 03 Passat Wagon, 2.8L V6. My wife is getting ready for a big drive tomorrow, about 13 hours. Right now after reaching the operating temperature and then shutting off the coolant is boiling. The temp gauge never goes beyond 190 so it is not overheating but it is getting really warm in the engine compartment.

History: I noticed a couple of days ago that the expansion tank was badly discolored and had some corrosion inside. I know it was because I inadvertently mixed the green stuff with it about 2 months ago. I know it was stupid, but that was before I realized how stupid. Yesterday I drained the coolant and flushed it about 4 times. I couldn't flush it completely because I couldn't get at the drain next to the transmission fluid pan. I just drained it from the front outlet.

I refilled the system by disconnecting the expansion tank and holding it up until fluid came out of the hole on the hose going into the firewall. Then I was going to bleed it from the bleeder screw in the rear coolant pipe (as listed in Haynes manual) but could not find it. I even have the photo in the book to guide me and it is not there. Since I couldn't find it I skipped to the bleeder valve by the serpentine belt. I bleed that and hooked it all back up.

Now my fluid boils. I know it isn't the expansion tank cap because I took the one from my Jetta and put it in and it does the same thing. I put the cap from the Passat in the Jetta and it doesn't cause that coolant to boil. After driving today for a half hour the engine compartment felt superheated. Even the fenders were hot to the touch. It is almost 90 outside but it still felt unusually hot in the engine compartment. I would like for my wife to drive this on her road trip instead of the Jetta, but I can't let her do that with this problem.

I think I must not have bleed the system very well. The heater works and the temp gauge never goes above 190.

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Subaru - Legacy :: 1997 - Smell Of Warm Coolant From Engine Compartment After Prolonged Driving

Acquired a 1997 Subaru Legacy a few weeks ago. Drive it for a prolonged time in the heat, at speed, and you can smell warm coolant from the engine compartment. And the temperature gauge hovers in the middle of the dial, no matter what.

My wife explained the smell away by guessing she'd spilled coolant when she topped it up. But it's been weeks since she did that. Also - this sucker drinks coolant. I'm guessing every 2-3 days I'm adding another gallon.

It occurs to me that ... maybe .. a leak on top of a pipe so the coolant doesn't drip out, but the loss of pressure (from the hole) causes the fluid to boil and flash out? This might explain the 'higher than I'd like to see' operating temperature.

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Long story short, I got a 2001.5 1.8t M5 Passat with 63k miles 2 weeks ago.

This weekend I was driving around and pulled into the driveway and noticed the coolant was boiling in the coolant reservoir. It also looked like there was some oil in the reservoir. Take it to the shop, turns out that the plastic impeller on the water pump broke at 64k miles. This is wierd because the car never actually overheated. The mechanic doesn't think that the head gasket is blown or i have a cracked/warped head because the car still runs fine. He suggests I replace the water pump, timing belt, coolant reservoir, thermostat and obviously flush the coolant. I go ahead with the repair since its almost time for the TB anyway.

After bending over and taking it from the shop on a timing belt and water pump repair, I think I am all good. Today I open everything up after a few days of driving around just to check up on stuff. I open the coolant reservoir and there is telltale signs of oil in the coolant. Now i think this was an issue before the water pump went. Searching the archives I see that the oil cooler is a common failure. This could have also contributed to the failure of the water pump and maybe the thermostat, I don't know.

So instead of bending over for the mechanic for a second time in a week , I think I'm going to replace the oil cooler and flush the coolant system again and change the oil myself. Poked around looking at the oil cooler and it seems as if there is the slightest sign of an oil leak on the outside, which could mean there is a leak inside. I don't have compressed air so I'm not sure how I can test the oil cooler for leaks.

I am thinking i need:

-Oil cooler (some suggest S4, some suggest TDI one?)
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-Feed and return lines
-Hose clamps
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-Oil filter
-Synthetic oil

Should I replace the upper and lower radiator hoses while I've got the coolant out? What else should I replace while the coolant is out. I see people suggest flushing the system several times. Should i use G12 everytime or can I just use water to flush until its clean and fill with G12?

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Observation 1: The coolant flange broken 3 times, which appear to be caused by pressure inside.

Observation 2: I drove it today to see the problem. During normal driving upper hill, the temperature turned to be higher than normal. 1 or 2 minutes later after red light, I turned off the engine. And then driving for 2 minutes after the green light, the temperature read appeared to go back to normal (a tiny bit higher than normal). Further driving 5-7 minutes, the temperature reading went to the high end again. So I stopped, opened the engine cover and can hear water boiling sound inside the engine. The coolant in the expansion tank was much higher than normal (above the maximum). The coolant is Prestone (not G12).

I would guess that coolant is not flowing inside. But the problem appears to occur randomly. A water pump issue? (replaced at 90,000km) Or could be the thermostat? Why cannot the pressure be released automatically?

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About 2 years ago it got a new water pump. Last summer a new thermostat, and then earlier this year a new radiator.

Last weekend he was stuck in a huge traffic jam. (4.5 hours for a normally 45 min. drive). I'm wondering if that could have weakened the radiator cap. He's picking up a new one today, but wonder if there is something else we should check?

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[URL] ....

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