Subaru - Legacy :: 1997 - Smell Of Warm Coolant From Engine Compartment After Prolonged Driving


Jun 23, 2012

Acquired a 1997 Subaru Legacy a few weeks ago. Drive it for a prolonged time in the heat, at speed, and you can smell warm coolant from the engine compartment. And the temperature gauge hovers in the middle of the dial, no matter what.

My wife explained the smell away by guessing she'd spilled coolant when she topped it up. But it's been weeks since she did that. Also - this sucker drinks coolant. I'm guessing every 2-3 days I'm adding another gallon.

It occurs to me that ... maybe .. a leak on top of a pipe so the coolant doesn't drip out, but the loss of pressure (from the hole) causes the fluid to boil and flash out? This might explain the 'higher than I'd like to see' operating temperature.

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I have an 03 Passat Wagon, 2.8L V6. My wife is getting ready for a big drive tomorrow, about 13 hours. Right now after reaching the operating temperature and then shutting off the coolant is boiling. The temp gauge never goes beyond 190 so it is not overheating but it is getting really warm in the engine compartment.

History: I noticed a couple of days ago that the expansion tank was badly discolored and had some corrosion inside. I know it was because I inadvertently mixed the green stuff with it about 2 months ago. I know it was stupid, but that was before I realized how stupid. Yesterday I drained the coolant and flushed it about 4 times. I couldn't flush it completely because I couldn't get at the drain next to the transmission fluid pan. I just drained it from the front outlet.

I refilled the system by disconnecting the expansion tank and holding it up until fluid came out of the hole on the hose going into the firewall. Then I was going to bleed it from the bleeder screw in the rear coolant pipe (as listed in Haynes manual) but could not find it. I even have the photo in the book to guide me and it is not there. Since I couldn't find it I skipped to the bleeder valve by the serpentine belt. I bleed that and hooked it all back up.

Now my fluid boils. I know it isn't the expansion tank cap because I took the one from my Jetta and put it in and it does the same thing. I put the cap from the Passat in the Jetta and it doesn't cause that coolant to boil. After driving today for a half hour the engine compartment felt superheated. Even the fenders were hot to the touch. It is almost 90 outside but it still felt unusually hot in the engine compartment. I would like for my wife to drive this on her road trip instead of the Jetta, but I can't let her do that with this problem.

I think I must not have bleed the system very well. The heater works and the temp gauge never goes above 190.

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My questions: Does this sound right/common? Or are my mechanics sloppy to be saturating foam in or around the splash pan? And is the burning oil smell related to all this splashing and pooling oil? This is the third oil change related issue I've had with them. First they didn't fill my oil to the appropriate fill line (I believe they over-filled

Then the next time they did not tighten my oil cap enough, which caused oil to spill and burn, and they couldn't diagnose the issue (I took it in complaining of the smell of something burning-almost like plastic burning, and they looked at me like I was crazy, and told me they couldn't smell anything burning. Getting it fixed took a chance encounter with a different mechanic, and he knew what it was by smell! Now I do, too).

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