Passat (B6) :: 3 CEL Codes - Car Wouldn't Start After A Fill Up


Oct 29, 2010

As I said before I thought my emissions valve was bad because the car wouldn't start after a fill up but the coils were bad too so I took them in to be replaced first since I didn't have a CEL for the valve. The CEL went away till today and when I pulled them I got these 3

P 0441 EVAP emission purge flow fault (why it wouldnt start after a fillup)
P 0171 System Too Lean (Bank 1) (probably from when it started like crap)
P 0299 Turbo underboost

The third one is the one that's getting me. Ive had the evap core go bad in nearly all of my VW's so im familiar with the codes that go along with it, is the 0299 a part of it as well?

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Well, this is the second time this has happened. After filling up the car I went to start her and she would crank, but wouldn't start. I waited about 30 second tried again and gave it some gas and it cranked for about 3 or 4 seconds after giving it the gas and it finally started. I've only filled up twice now and this is the second time it has happened. Took the car into the dealership for a check engine light last week and it said there was a large leak. They believe it was the gas cap (because I also had the gas cap light come on).

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I am almost inclined to continue paying to store the car until I pay off the 5k that I still owe on it, just to turn around and junk it...but I feel like maybe that would be rash.

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Passat (B5) :: Starter Wouldn't Crank

So months ago, my wife reported the starter wouldn't crank, but after a few tries it did and the car started right up, no issues since then. I figured she didn't push the clutch in far enough.

Two weeks ago, the car threw a code for the Cam position sensor and was making some funky noises (hard to describe, almost like a rattle inside/beneath the engine) and started bouncing at idle. I replaced that within a few days and cleared the code, but the noise persisted as well as the idle (but not all the time).

Then last week it was still ratting around with no codes, but died on the highway and had to get it towed home. It would turn over, but wouldn't start. After fiddling a while and trying to start it a bunch, it would no longer turn over, so I figured the battery didn't have enough juice. Trying to jump it, I got sparks like you wouldn't believe. I actually started a small fire, and I hooked up the cables correctly too! I checked all the cables, made sure I was doing it correctly and tried again, same thing. So then I researched and saw that can be caused by a failing battery. Sure enough, the battery was 7 years old, so I went and replaced it. Still no start.

A few days later, checking more at home, it had spark, I can hear the fuel pump turn on, timing belt is in good shape, and the throttle is opening (electronically controlled). Still confused I bought a HEX+CAN and here's the results for Engine:

3 Faults Found:
16497 - Intake Air Temp. Sensor (G42): Signal too High
P0113 - 35-10 - - - Intermittent
17951 - Angle Sensor 1 for Throttle Actuator (G187): Signal too Small
P1543 - 35-00 - -
17580 - Angle Sensor 2 for Throttle Actuator (G188) Signal too Low
P1172 - 35-00 - -
Readiness: 0110 1101

So after taking apart the throttle to check it to make sure that it indeed was opening like the vag-com said it was, I put it back together and now the car won't crank. Well, I've been testing it for a while, so I figured the new battery was starting to get low, so I went to jump it and I almost started another little fire. The jumper wires heat up like crazy too. Their is no continuity between the negative and positive terminals on the battery, so I'm not sure what's going on.

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CEL is not on. DTC 16826 stored: "EVAP Emission Contrl.Sys (small leak) Leak Detected". I just got a VAG-COM cable but haven't got the software going
yet.

Bentley has some diagrams for the fuel vapor recovery system but that's about it. Seems like there's something with the fuel vapor recovery / venting system going on. How to further diagnose?

'01 Passat 1.8T ....

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So yesterday, with my maintenance projects done, I took the 2002 for a little test ride. Once again, it started up without a problem and I took my ride around the block. When I got home, I shut the motor off and went inside to grab a few tools. I came back outside, tried starting up the motor and got nothing. No start and no sound but the slight hum of the electric fuel pump. I tried a few more times with no success and then gave up for the evening. This morning, right before taking the other car to work, I tried starting it again just out of curiosity and once again, the motor fired right away. So this sequence of events tells me that something in the starting system is being impacted by heat when the motor is warm and when things cool down, they're fine.....at least for now.

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