Phaeton :: HVAC Blower Won't Turn Off?


Dec 6, 2010

I have a problem that's sprung up all of a sudden and I wanted to run it by you before taking it in to VW. For the past three days or so the blower on my Phaeton's HVAC has been unresponsive to my control, staying on its highest setting permanently, even when I turn off the car.

This of course means that overnight power management takes over and when I get to the car in the morning I have to unlock it with the physical key, the clock has to be reset and I get all kinds of warnings about level fault and system fault. These warnings go away immediately as the car powers up, and everything is back to normal except for the fan.

I've tried resetting all settings on the control unit, but since the fan stays on even when the car is off, I feel like it's not software? The rest of the HVAC settings seem to work fine- I can toggle the vents and change the temperature, just not the blower speed.

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Today something strange happened to HVAC. The air blower is always set at full speed regardless of the HVAC setting, mode, etc. The fan speed control does nothing now, even turning the HVAC off is not working.

The only way is to shut the ignition, even when the ignition is off, the solar ventilation function works even when it is set to off!

I believe that a relay or a contractor from the solar ventilation is jammed but not sure because I've re coded the roof electronics to "no sunroof" at all but still didn't work.

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Phaeton :: Low Volume Buzz Whenever HVAC Blower Running

A few days ago I noticed that the front tweeters were producing a low volume buzz whenever the HVAC blower is running.

Let me explain it: The HVAC system is in auto, I am listening to a CD track and the track finishes. At the very short period that it takes for the new track to play I can hear that distinctive buzz coming from the front tweeters. If I now turn off the blower and repeat the same sequence I cannot hear the buzz.

I would say that the buzz frequency is not correlated to the blower speed, but it is difficult to assess because of the increased volume of the blower at high speed.

I have checked the pins and the wiring at the amplifier connectors and they are all sound, so I am wondering if the smoothing capacitor that sits at the plenum chamber fuse box might be the culprit.

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I'm new and have recently bought my first X. its a 2001 XLT with the 5.4. I really couldn't pass it up with the guy asking under 7K with 104,000 miles and not a rust bucket.

I discovered last night that my blower (at least front) continues to blow when key is out and off. I have played with the key to think its a switch but am not sure. Here's the other part, If I turn the selector to off before shutting the truck off it stays off BUT if i turn it on it will not go back off and stays on....

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Santa Fe (CM - 2007-12) :: 2011 Limited - HVAC Blower Doesn't Turn On From Time To Time

Over the past year we have been noticing that the HVAC blower doesn't turn on from time to time. All settings in the control panel seem normal and the fan speed is turned on. Most of the time everything is working normally, sometimes when the car starts the blower isn't working and then starts after a minute of driving. Sometimes I notice the blower isn't working and I turn up the fan speed and after a few clicks it starts working normally for the remainder of the drive. And then sometimes the blower doesn't ever start and I need to turn off and restart the car a few times. When the blower hasn't been working the a/c compressor has been turning on, something in the blower circuit is failing.

There are five possibilities:
The HVAC controller isn't telling the blower to turn on
The power relay isn't always working
There is a wiring or connection problem
The blower motor itself isn't working
The power mosfet is failing.

What needed to be replaced?

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Phaeton :: Blower Motor Fan Won't Turn Off

My '04 Phaeton was towed Nov. 24 - completely dead, blower motor fan would not turn off...even powered OFF, with key out of the ignition! Both batteries were then drained, had to be replaced to diagnose...

Ended up being blower motor fan resistor. The tech said the ESP/ESC (?) light was "now on" where it was NOT on before all this. He did not run a diagnostics, not sure why. And not sure why service manager didn't mention it before I paid and checked out. :/

But NOW the car is doing some funky things.... upon start-up, whether pulling out in drive or backing out in reverse, the brakes (or SOMETHING ??) seem to be erratically grabbing, there is an awful grinding/scraping noise, the car jerks and stutters and hops, just for a few seconds, then something seems to "give"/"release" and the grinding and scraping and jumping stops and I roll on like normal. BUT the ESP light (that is now CONSTANTLY on), BLINKS/FLASHES when this grinding and stutter-stepping happens. It sounds awful, it feels awful, and it's making me nervous. Of course I contacted VW service immediately, and they're saying I can bring it back in to run diagnostics.

I know for a fact the car was completely dead, NOTHING worked, as both batteries were "fired" according to VW.....so nothing between the car dying and the batteries and blower motor being fixed transpired -- except the towing. And my guess is the had to DRAG it onto the flatbed in PARK b/c it would not take a charge at all to put in NEUTRAL.

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I am struggling with it, and need to get it done - by myself, as I can't afford a service job. I am handy, and comfortable doing it, But I am confused about how to get into the blower housing.

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So I just picked up a 08 STL. I noticed that it doesn't get a lot of airflow out of the vents or floor. I initially thought that it was door actuators. I checked the vacuum at all of them and they all cycled as required.

I also checked the blend door, and the fresh air doors as well. They all cycled as desired. When I was checking my fresh air door with the borescope, I noticed a layer of... insulation maybe? on top of the inlet for the blower. So I removed the blower, and the picture below is looking up into the housing. Is that supposed to be there? It appears extremely dense, so I am led to believe that's what is causing my flow issues.

If it does not belong, how to remove it? Where is the fresh air inlet on this thing?

Full size : [URL] .....

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This was in the Littleton, MA area. Dragged the truck and camper to a Ford dealer who had no interest - "make an appointment for sometime next week". Dragged the trailer to another Ford dealer who was equally not interested. From here we towed the 130 miles to our next stop.

You really miss your HVAC when you have to drive with all the windows open and two fur dropping Golden Retrievers in the back seat. The fur just circles around and ends up either in your eyes, nose or mouth.

Next day I was off in search of a repair. 20 or so miles north I find the next Ford dealer not intrested. Now I'm pissed and rant a little bit at the dealer.

I did almost 20 years in new car service, all highway dealers. Not once did we turn down a vacationing family on the road with vehicle troubles. We have even done engines and transmissions for travelers broken down.

60 miles to the next dealer in Laconia, NH, Irwin Motors, Ford, Lincoln and Toyota.
Same initial story “we are really busy and backed up”.
But, if I was willing to wait a little bit they would see what they could do.
45 minutes later I get the news that I need a blower motor and it is ordered.

No problem. I show up at 2, park the 5<sup>th</sup> wheel in the lot and at 3:30 we have a free wash coupon and we are on our way. And the service people couldn’t have been more pleasant to deal with. Even the techs came out to visit the dogs as we were walking around. 5 stars for Irwin Motors.

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I would normally suspect resistor but my experience is usually that you have all or nothing not it's partially working like this is. I don't mind throwing a new resistor in there and trying it but I rather come up with a better way of troubleshooting it then throw parts at it.

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