Prius (2004-09) :: Brake System Failure After Changing Front Pads


May 25, 2011

2004 prius. I change the brakes on various cars all the time, and never had this problem. After I changed both sides, I started the car, and saw 4 lights:

- Red brake light
- The yellow exclamation light
- ABS light
- VSC light

The car now stops funny, and reading the service manual, it says that if there's a failure detected, that it will revert back to very basic braking (no abs, only fronts, etc..)... As I was exiting off the fwy, I realized this when one of my front wheels locked up, even and I was not stopping very well. Scared the crap out of me.

In any case, I can't see what I may have done which would cause a failure. The only thing I could think of is to bleed the brakes again, but I did this and think it's ok. Is there anything else I can check or is this something I have to get serviced? I saw another thread where they suspected the actuator, but it is somewhat a coincidence that it would go bad after I replace the pads? I'm not sure how the regenerative brakes works on a prius, and whether there's anything I could visually inspect to see if I bumped something???

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Just got out of the dealer they said they recommend front brake change. They quoted me for ~730 just for Rotors/Pads/labor on the front (I am going to shop around).

I tried search Golf R Brakes info prior to posting but alot of the searches are for people buying Golf R brakes for Gti's.

1) Do I need to Replace Both Rotors and Pad at the Same time?

2) Currently Car is still stock and see's no tracks, the most car would see in the next 2 yrs would probably be stg 2+ if that. Would OEM Rotors + OEM pads be sufficient? or should i upgrade pads? Below is listing i found with some different pads options.

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3) Car is currently a 47.5k miles with oem brakes, should i just replace rears as well? even though dealer did not recommend?

4) SS Brake Lines, should i get them?

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Camry :: 2007 SE - Knocking Sound After Changing Front Brake Pads

Scion TC for Camry SE 2007.

I changed the front brake pads and resurfaced the rotors. After putting everything back together, I took the car to test drive it. The stopping power is fine and there is no squeaking or robbing sounds. However, when I apply the brakes at lower speeds moving forward there is knocking sounds the comes with the tire rotations. What is the reason for this sound?

This is my second time changing the pads and rotors, with the first with no issues. I put grease between the shams and the pads, and I sprayed the rotors with brake cleaner before the installation.

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I replaced the front brake pads the same method as a traditional car. (Popped out caliper. Pushed piston in. Put new pads in). I did not pump the brakes after installation (forgot to do so).

I drove off to test drive. A block later as I approached a stop sign, I smelled something similar to burning brakes (this might have been some of the oil I spilled when I added oil just before I left). Went to the next stop sign 100 yards away and was able to stop. Made a slow left turn and MFD displayed a warning and ABS (and maybe other ones too) light came on. I pulled over. I don't remember if the car shut itself or if I turned it off.

Now, I can not get the car started. Had car towed home with wheel lift tow truck.

Tried the following:

- Press brake, push Start: Car appears to power up then shuts down immediately. Lights appear on dash, then go out. The squares around P,N,D,R,B are the last ones to go out.

- Press start to go into ACC mode: Radio and clock power up without problems. Pressing start again results in same symptom above.

- Tried to read code with ODBII scanner: all I get is "ERROR". Appears that it's not linking.

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What is the proper procedure in changing the brake pads without unbolting the caliper?

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I changed my headlight bulbs yesterday with D4S bulbs with 12K purple. After driving about an hour, the dash popped up a message saying headlight system failure, have dealer check headlight system. Both headlights are still on. I'm wondering why it is doing that? Hate to go back in and change it out again. It was a pita to change the bulbs.

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Prius (2004-09) :: Front Discs Rubbing Sound Like Pads Worn Down?

This started recently and suddenly during our recent snow. It sounds like the pads have worn down. Only happens at very low speed, not immediately at the point where the disc brakes cut in (>7mph?). Apart from the sound, the braking action feels normal and it stops fine.

The pads were only replaced a few months ago. Done 106,000 miles now, and no more than 2,000 since pads replaced.

I had thought it might be some grit caught between disc and pads but it would have cleared by now and there are now obvious signs on the disc of anything.

What would I be best to remove the wheels and take a closer look. Also, is there a wear sensor on the pads?

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Prius (2004-09) :: Red Triangle / Yellow Circled Exclamation - Hybrid System Failure

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On very cold mornings the car smells very hot for a period of time. She said this happened again.

I tried to do a reset (turning it off and on atleast 4 times) did not work. So I had it towed to a dealer tonight and I started it again and this time very hot smelling and a whole lot more lights were on, ( brakes lights, almost all of the lights I would say.)

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2. Identical question about HV pump. It was replaced at 80,000. Now they recommend do change the coolant for hybrid system. Don't they have to do it when replacing the pump?

I want to do everything necessary to maintain the car. But don't want to spend money for something that is not needed.

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I parked got out my owners manual which said "STOP, contact Toyota Dealer" so I had my car towed (first time ever for her to be towed) to my mechanic (he's out hunting, so someone else at the shop looked at it.)

The shop called and said it was showing a code of 1247 and said that it was a "malfunction of the brake pedal". They said they cleared the code and the lights went out. Their mechanic is going to take it for a test drive trying several 'braking scenarios'. (they better not wreck my car).

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Is this normal? What would cause this? Should I have it looked at? I've never seen anything but even pad wear, perfectly parallel to the brake disk.

Edit for these pictures to clarify.....

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I have anti-rattle springs installed, but they're not working. Is there supposed to be a pair of shims between the caliper sliders and the pads grooves that the previous owner removed for some reason? I don't think so, because that car only had 25k km on it when I purchased it; but you never know.

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