Prius (2004-09) :: Smoke With Distinctive Burnt Electronics Smell Started Coming From Dash


Oct 7, 2015

I have a 2004 prius with about 350k miles on it, bought it about a year ago and we have had our first trouble with it (it's been great so far, and when you consider it's mileage, pretty impressive).

We were driving along and a constant alarm started (beeeeep!!!) and lights on the dash lit up. I assumed it was cranky because the rear hatch wasn't closed or something and kept driving (we didn't have far to go). It wasn't long before smoke with a distinctive burnt electronics smell started coming up from the dash at the front left lower corner of the windshield. Then the brakes started to feel very unresponsive and sluggish (no regenerative braking either). She still runs and drives. So here is where I am now:

The car screams constantly and the brake light, ABS light and the (!) light are all lit.

I've been poking about and figured out that my inverter coolant pump isn't working properly. At this point I am wondering if this is just pure coincidence though (i.e. perhaps its not been working for awhile). I will be replacing this soon.

I checked the error codes and they all seemed to be un-related and or old (catalytic converter not working properly, ran out of fuel, etc). I cleared them and no new ones are populating. (car has only been driven around the block 3 times though)

The 12 V battery seems to be working fine, and it's getting the proper charging voltage. (voltage tested through the console under various conditions)
I have reset the braking system (bridging the #4 and #13 pins thing) and this turned the buzzer and lights off for about 20 seconds. Still no proper brakes. And of course the noise and lights just come back. Still no error codes via my Bluetooth reader and smartphone.

I have my doubts that replacing the inverter pump will fix this brake issue. I am familiar with working on cars, but this is my first foray with 1) a modern car and 2) a Prius. (Previous cars are all mid 90s or older, so I'm a little bit overwhelmed here...)

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I replaced the wire and the starter. Now I have all electronics restored but when I turn the key, nothing happens. The lights don't dim and it doesn't even click. If I arc the solenoid on the starter, it turns over and runs just fine.

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