Prius (2010-12) :: Passenger Door Panel Buzzes At Certain RPM With Engine Idle


Mar 1, 2013

When the car runs at a certain RPM during idle, the door panel rattles/buzzes. This is usually when the car is first started. The idle speed changes at some point as it warms up and then it no longer rattles. Sometimes it also buzzes during acceleration when the engine hits a certain RPM or when driving on coarse spots in the road.

It has been very difficult to reproduce it at the dealership because there seems to be no way to control when the engine runs and to control the RPM. On top of that, it is affected by ambient temperature. If it is isn't cold enough, it doesn't happen. Is there any way to manually control starting and revving the engine? Is there any well-known issue that causes this or a known fix for the buzzing?

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The edge of the panel nearest the seat is firmly connected. The edge nearest the engine flopped down. I tried to put it back. There seems to be one plastic tab that sticks out and fits too-loosely into a rectangular hole on the front-of-car edge. As soon as my kid gets in the car again, his toes bump the plate and it flops down again.

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Front passenger door rattles on cold idle. When the engine starts up when cold, the passenger door panel resonates with engine idle. It doesn't rattle with bumps on the road, just the engine vibration.

I took it to a dealer and they added some foam padding and I thought it was fixed, but the next day I noticed the same issue except now the buzzing is "tighter" and faster and a bit muffled. Opening the door stops it. After the engine warms up and idles at a different RPM, it is no longer noticeable.

What this is?

The second rattle started when the weather cooled down for winter. The center console rattles with bumps in the road.

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Of course since my car is new, im pretty frustrated and annoyed. I know dings will happen but I guess I assumed the body was stable enough to deal with minor kickups.

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