Santa FE SM (2001-06) :: Revving / Stalling And Not Starting


Dec 22, 2015

I drive a 2004 Hyundai Santa Fe V6 2.7L with a whopping 274,3xx miles on it. I've had it for about 6 years and it has been a great car for the most part. The water pump was replaced a couple years ago and the battery was replaced a year ago.

It started having issues a few months ago. It started out having difficulty starting, and shortly after it would start it would rev up as if you were accelerating even if my foot was on the brake. I took it to the shop and they checked the head gaskets, battery, transmission, alternator (I think?). Came up with the idea that it may be the air intake valve. It's the thing that controls how much the blade opens when you press on the accelerator. Well they took it out and said it was the dirtiest one they had ever seen. They cleaned it, because no one in our area had a replacement, and my car seemed to be acting better. It would still rev occasionally and would have trouble starting but not nearly as often as before.

Fast forward to now (a month later) and my car is revving higher and for longer than it ever has and has started stalling, and not starting more frequently. It usually stalls after it has been revving when it cant release or go forward (ex. when applying the brake or while in park.)

What the heck is wrong with this thing?? No one seems to be able to figure it out and it it so frustrating, not to mention dangerous! It stalled in the middle of me making a turn today so I was literally sitting in the middle of oncoming traffic with a dead car.

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Santa FE SM (2001-06) :: Hard To Start - Revving Up To 3 - 4k In Park

1614 - Powertrain Control Module (PCM) harness is open or shorted - Faulty Electronic Throttle System (ETS) unit - Faulty Powertrain Control Module (PCM)

1191 - Electronic Throttle System Limp Home Valve On

Car is a 2004 santafe 3.5l automatic. symptoms are phantom revving up to 3-4k in park without me doing anything, sometimes car is hard to start, idle is very erratic/doesn't want to stay running. other times it starts and drives perfectly. from what i can gather this is some sort of malfunction in the electronic throttle system, and from searching people say "inspect ETS system", but i'm not sure what this involves. i unplugged every sensor i can locate in relation to the throttle system, cleaned them with electronic spray cleaner and put some di-electric grease. reset the ecu through battery disconnect, and problem came right back. local shop pulled the codes and said it'll be about 1200 for a new throttle body, and that the dealer has to reset it say what.

is there anything i can do with this sans bringing it to the dealer? i'm not even sure it would make it that far, driving home from the local shop it was in limp mode and i could only drive about 30 mph, and barely made it up hills. probbaly take me three hours to drive to the nearest dealer lol.

i replaced the accelerator pedal sensor about a year ago, and it also threw a code for throttle position sensor about a year ago also.

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Santa FE SM (2001-06) :: Car Is Revving Up And Down When Cold And Lacking Power When Warmed Up

I am after to find which USB cable and software can be used on my wife's ... 5/05 v6 Santa Fe to check the error codes. The car is revving up and down when cold and lacking power when warmed up, I'm guessing it's a sensor but I need to find which one.

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Santa FE SM (2001-06) :: Stalling / Jerking Or Cutting Out While Driving

I have a 2005 2.0 litre petrol Santa Fe. I recently had it serviced and after this I started to have problems with it suddenly cutting out or stalling momentarily while driving. This happens randomly, sometimes at slow and other times at high speeds, often when accelerating but a couple of times in cruise. It only lasts a second or two and picks up immediately but can sometimes happen a few times in succession. It never happened before the service. The orange check light with the exhaust icon (Malfunction indicator Light?) comes on sometimes but I haven't noticed it all the time. This problem is getting worse, more frequent. I pushed the car a bit today in 4th gear up to about 3500 rpm and it happened quite badly, a few jerks in quick succession with the light coming on then back to normal for the rest of the trip.

I brought it back to the garage who did the service (not a main dealer, nor my usual mechanic) and they ran full diagnostics on it a couple of times. Nothing showed up, no error codes and nothing logged on the car's computer. They tested the emissions and found them to be perfect. They didn't change the fuel filter because it seems to be built into the petrol pump but did put something in the system that is supposed to clear out any deposits or whatever. Not sure what it's called but some sort of fuel additive. That was why I drove it hard today. They suggested doing that to try and clear out the system. Doesn't seem to have worked.

The bottom line is they don't know what's causing this so I'll have to take it to my own mechanic or else the main dealer. I'm wondering what could be the problem. From searching the forum it looks like the symptoms could be consistent with a failing CPS, an oxygen or throttle position sensor or a faulty ignition relay. I also think it could be to do with a clogged fuel filter, dirty petrol or perhaps water in the fuel tank; we've had tons of rain lately and the car is kept outside! Given it started happening after the service I wonder if they could have fitted something wrongly, used a faulty part, maybe a plug, or left something loose/disconnected. They have however gone through it thoroughly to try and find the fault so I imagine they would have turned up something like that.

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Santa FE SM (2001-06) :: 2002 - Engine Stalling While Driving

Looking for a picture/location etc of where the crank position sensor is in the engine compartment? It seems to be a common issue where the engine stalls during driving and you pull over and are able to restart the vehicle and go on about your business.

My 02 has over 160k in miles and so am believing this part is going out according to what I've read here. My problem before was somehow the 2wire plug to the alternator worked it's way off and got that taken care of and so now while my wife is driving, it'll occasionally stall. Did a load test on the battery and it's good. Didn't check the charging system but not sure it needs to be tested.

By the way, have ran the diagnostics with the actron pocket obdII and no error codes came up and all looked good scrolling through everything.

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Santa FE SM (2001-06) :: Jerking / Stalling - Need To Jump Start

Bought a 2006 2.4L Sante Fe a few months ago. Had a couple incidents of it jerking after descending the same hill in our neighbourhood. Have a 6 month warranty so brought it to mechanic. All their "scans" were showing everything working so they guessed at replacing the fuel pump and filter. A week later did the same thing but this time it stalled out and I had to jump start to get it back to garage. My wife scanned the internet and noticed other similar complaints. The crankshaft position sensor seemed to come up as being replaced in these incidences, and apparently the "scan" will not show it as failed if it is still somewhat operable. Based on that, we told the garage to replace it as they literally could not figure out what was wrong with the car, having driven it over several days for it to repeat the jerking and stalling we had experienced. It has only been a few days so here's hoping that was the answer.......

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Santa FE SM (2001-06) :: Car Has Hard Start, Rough Idle With Stalling

My coworker is giving me a clean 2001 Santa Fe with 151000 miles. It was running fine then all of the sudden it lost power but was able to stutter home. I went to check it out it started fine but idled a little rough. When I revved the engine it rose to about 2500rpm and stuttered then stalled. Kind of like it was rich and choking out. It then had difficulty restarting.

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Santa FE SM (2001-06) :: Engine Stalling / Idle Very Low - Code P0102

Trying to get my daughters Santa Fe going. Engine stalling. Idles very slow. 2001 model with 2.4 engine, auto trans.

Code P0102 is active. Cleared with scan tool and it comes right back.
Replaced the MAF and no change.
Checked the intake for leaks / vacuum leaks and none found.
Checked for debris up-stream from MAF and all is clear.
Air filter is clean and dry.
Checked harness plug and found the pin 5 has 4.6 volts on it from PCM. This is the signal wire from MAF to PCM. 4.6 volts is KOEO.

IS THIS NORMAL OR IS PCM BAD ??? All other pins / voltages on harness plug are normal.

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Santa FE SM (2001-06) :: Idle Really Low / Almost Stalling And Oil Pressure Light Flicker When Warmed Up

I bought the car 3 years ago 2003 2.4L Hyundai Santa fe , I have driven it around 200 miles ( to and from shops ), I am having an issue now where once the car is warmed up ( post 15 mins ) It will idle really low * almost stalling * and oil pressure light will flicker, If I hold the brake and get it to almost 800 - 1k RPM it goes off and driving is not an issue *no knock*. I just got it driving for the 1st time in the past year, and drove it for about 45 mins in stop an go traffic, Temp light was all the way to cold, once stopped in stop and go traffic it would go up half way, as soon as I could get above 50mph it would slowly work itself all the way to the bottom?

More Information
2003 2.4L Hyundai Santa fe
I should really count my losses and move on but I cant.
Bought the car with 89K on it I now have 90K
New Battery
New Radiator
New Motor mounts 3
New Trans mount 1
New Hoses
Oil Change ( 40 miles ago )
Trans Oil Change ( 40 miles ago )
Power Steering Fluid change ( 40 miles ago )
2nd cat delete ( didn't want to waste any more money )
After Market 1st Cat

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Santa FE SM (2001-06) :: Stalling And Running Rough - Codes P1166 And P1167

My 03 Sante Fe is running a little rough and is stalling. My Mechanic said this P code was going to run me $1300. I'm not very mechanical , but this just seems very high. He said that aftermarket sensors would not work and only Hundai parts for the fix.........

2003 Sante Fe, LX, 3.7 l engine

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Santa FE SM (2001-06) :: Hard Starting After Refueling

When I get gas in my '04 Sante fe it can be very hard to get it restarted. It acts as though its flooded.

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Santa FE SM (2001-06) :: 2004 3.5L - Whine Occurred On Starting The Car

Drove the vehicle today (current at 156k miles) about 40 miles then came back home. Left again to run an errand. After coming out of the store and starting the car, a very pronounced 'whine' occurred. It kept whining for about 2 miles and with 3 blocks left to go, the whine suddenly stopped. No CEL appeared and the radiator temp was normal, oil level was fine and the pwr steering fluid in the reservoir was at the max level. I suspected it might be the p/s pump but, if so, why did the noise cease?

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Santa FE SM (2001-06) :: Hard Time Starting After Gasing Up

My 2005 Santa Fe needs a purge valve.

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Santa FE SM (2001-06) :: High RPMs In Park And When Starting

Earlier this week, noticed that my car was surging on its own; basically, if I came to a stop, I could still feel the engine, like it wanted to just take off. And if I would have taken my foot off the pedal, it would have done just that. Also, I knew the car had gas, but sometimes, when starting the car it would not start at all. I would have to wait about 5 minutes or so and add major gas to it with the pedal and then finally it would engage. And then the last thing was that when I would get to my destination and put it in Park, the RPMs would go up to about 1500 or so, maybe a bit higher and then stay there and go back down to about 1000, without me pressing on the gas pedal at all. So anyway, thought it was the throttle position sensor, so I had my Dad install a new one on the car. It was a pretty easy process and thought that took care of the problem.

The surging part basically stopped, so the new TPS took care of that, but then it still had problems with starting. Took it to a car repair place the next day and they changed out the spark plugs, said that they were causing a misfire in the engine. Also changed ignition wires and a new gasket. So after they were done, drove away and all seemed to be fine, but then went to the dentist and Parked and then the RPMs went up again. Tried to start it immediately afterwards and it wouldn't start again. Tried a few minutes later, added gas with the pedal and it did start. Took it back to the car repair place, they drove it around, inspected everything and everything checked out fine. (Yeah, of course!) Ok, so just thought maybe the repairs were taking a bit to take effect. But later in the day, wouldn't start again.

So next morning, took it to the Hyundai dealer. They looked at everything for about 2 hrs, and said that there was a vacuum hose that was leaking, so they put on a new clamp but everything else checked out okay. Ok, so now it starts fine every time, but today it did that high RPM thing again when I put it into Park. It doesn't do it every time, but the RPM will just go up randomly then go back down and go back to normal. Should I clean the IAC with some type of carb cleaner to get out any carbon deposits? Or could it be a bad MAF sensor? Not sure what the symptoms are of that. Everything else seems to be okay now except for the random high RPMs when in Park and sometimes at startup too.

It's a 2 WD, V6 engine.

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Santa FE SM (2001-06) :: When Starting Steering Wheel Is Locked

First I have to say my Santa Fe is my pride and joy, never have I enjoyed a vehicle so much but today I encountered a problem. I went out to start my car, steering wheel is locked, key in ignition won't unlock, can't turn steering wheel to unlock.

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Santa FE SM (2001-06) :: Wire Trying To Catch Fire When Starting

My wife owns a 2004 hyundai santa fe, and recently i replaced the belt and idle pulley, I've worked on a few cars in my life and understand the basics and some on how to work on a car.But this has me baffled, the other day i decided to take her car to work. She warned me it had a a slow turn over sometimes i told her okay and headed off to work, drove fine to work no start up issue, but then i went to lunch and it had a slow start like she said. Then in the afternoon started just fine for the drive home to work. I stopped at a gas station to put a little fuel in and the car wouldn't start, it would just release a small cloud of smoke from where the the starter was, so i said ah loose starter wire. That however isn't the case, pulled the plastic shield from the bottom off abd the heat shield off the starter just to find nothing was wrong with either instead its the wire above that running from the wiring harness to the motor, how to fix this issue? Ive attached a few photos

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Santa FE SM (2001-06) :: 2004 Not Starting After Putting Fuel In

My santa fe has been great but recently after putting fuel in, it does not seem to want to start.turns over and runs for a couple seconds then dies out. Have to keep accelerator pushed down for it to keep running. after that it seems to run and crank ok. Why it keeps dying out after fueling?

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Dodge - Durango :: 2005 - Stalling / Revving / Hard Shifting / Hesitating And Lack Of Power

I have a 2005 Durango. Started stalling out only a few days after I bought it (June 2010). Replaced EGR valve. Throttle body service. Back to the dealer several more times--couldn't find problem. Stalling, revving, hard shifting, hesitating, lack of power progressively worsened. Transmission rebuilt in Jan 2012, bell housing leak and repair in June 2012, torque converter clutch, water pump, idler pully, fuel injector, coil, vacuum sensor, air intake sensor, knock sensor, PCV valve, plugs and wires, and probably a few others I can't recall all addressed at one point or another. Continues to stall (often at shift changes, and at any speed from start up to 40 MPH), revs in park and at a stops, hesitates, hard/ delayed shifting, and doesn't like wet conditions. Am at a loss for a solution at this point and vehicle is just danged dangerous to drive as it stalls at the most inopportune times!!

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Santa FE SM (2001-06) :: 2003 - Ignition Key Rotating Freely Without Starting The Car

The key in my 2003 Hyundai Santa Fe is rotating freely without starting the car. The Accessories are always on and I had to disconnect the battery to prevent drainage. I removed the lock cylinder and found a small camshaft like part that seems to be loose and broken, one piece of it seems to be broken in the switch. Is there anywhere I can get this camshaft like part? I searched but can only find either the lock cylinder or the switch. See the attached pic for the part I am talking about.

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Santa FE SM (2001-06) :: 2004 2.4 Petrol Engine Starting Rattle

I have a 2.4 Petrol, 16 valve engine in my Santa Fe which produces a rattle on startup when cold. When warm it starts normally. Oil and filter change makes no difference. Timing belt changed 40K ago. No other effects felt with regard to power or noise once initial noise/rattle has stopped after 2 to 4 seconds.

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Santa FE SM (2001-06) :: Ticking Noise Coming From The Front When Starting

I Have a ticking noise coming from the front when I first start up the vehicle and only lasts for 5-10 secs maybe 15 secs tops.. I assume I think its from the engine..

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