Toyota - Corolla :: 1994 - Brakes Overheating And Failing


Oct 31, 2013

I have a 220k 1994 Corolla with I have come across a couple problems recently. It all started about a week ago when I decided to change my rear brake shoes. The old ones turned out to be all cracked and everything but were generally in pretty good shape in terms of wear. Anyways I put the new shoes in (my first brake job) and tightened up the e brake cable and went for a test drive. I walked away extremely satisfied, the e brake worked perfect which was my main reason for changing the shoes in the first place.

Basically the whole thing worked perfectly until 2 days later. I was driving for about 8 miles when my brake pedal suddenly fell through to the floor (or pretty close) at first I even thought I hit the clutch pedal! anyways after pumping the pedal a few times my pedal feel returned about 70% and after another maybe 10 seconds braking power was lost again until I pumped the pedal. So lucky for me my destination was a 1/4 mile away so I parked and checked the fluid level; it was at the max mark, then I check the wheels/drums and they were REALLY hot.

Also the driver's side drum had a faint smell of brake fluid. Anyways about an hour later I went for a short drive and the brakes worked fine so an hour after that I drove the 8 miles home and about 1/8 of a mile from home same thing happened; brake pedal basically goes almost down to the floor until pumped. My thoughts were that the new shoes were constantly rubbing and the old fluid overheated and caused failure so I flushed the system and put new fluid in and adjusted the shoes "in" with the click adjuster bolt. I had a really hard time getting the drums of to begin with. That and I loosened the e brake cable just in case.

So the next morning I drive about 5 miles without using the brakes pulled over to check that the drums were not heating up anymore (they weren't) so I thought I had fixed it. Well 3 days later (last night) I was experiencing the rear brake stickiness again. Basically when I was just moving from a stop where I had used the e brake to secure the car, I could literally feel that the rear brakes were stopping the car pretty aggressively and sure enough after a few more miles my brake pedal fell through so I poured water on the drums and they started to let off lots of steam, even after like 10 bottles!

So I limped to my friends house at 12:00 AM and jacked my car for a look. Again the drums really didn't want to come off and once we did get them off my friends dad inspected them and could find anything wrong with my installation. The conclusion that we came to was that the auto adjustor for the shoes makes the shoes too tight and they rub. So I am thinking maybe this is cause for the fluid to overheat and boil, causing the pedal to fall through. The pedal fell has gotten much worse since I bled the system 3 days ago so that may be an indicator. Did a test this morning for 5 miles and the drums were just below lukewarm.

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Toyota :: 1994 - Overheating And Rough Idle

My 94 Toyota Pickup is having a strange intermittent issue. Engine will run hot, like the thermostat is stuck periodically. Does not overheat, just runs much closer to the red than usual. Again this only happens sometimes. It is worth noting that it is winter here in Northern Sonoma County, CA, so it may actually get into the red if I were driving around in the summer. I have also not taken it on trips over 30 miles when it was doing this.

When this problem occurs (e.g. the engine has been running hot) and I shut the truck off and say run into the store, then come back to a heat soaked engine it idles very rough when started (like it's missing on one cylinder). Once I put it in gear and start driving the idle smooths out and I have no problems. Problem has been going on for about a week.

Sticking thermostat seems obvious but that does not explain the rough idle on start up. Or does it. If so why?

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Periodically my 1994 Toyota Corolla 5-speed manual will not start. Other times it seems to hesitate before starting. The rest of the time it starts fine.

When it does not start: I turn the key, and hear the fuel pump relay click, and hear the fuel pump on the gas tank energize, but the car does not try to crank. I do not know if the starter solenoid is engaging at this time, as I could not listen for it while in the car. When I did try to listen for it while under the hood with someone else starting the car, it actually started (did not exhibit the issue)

When it hesitates before starting: However, sometimes, when I turn the key I hear the fuel pump relay click and the fuel pump energize, after about 1-1/2 seconds of holding the key, it does start.

When it does start it sounds normal, not like a low battery. The battery is new. I had the charging system checked at Advance Auto and they said the battery was good as was the alternator and starter. Plenty of cranking amps.

I disconnected the main wire on the starter motor and cleaned it with a wire brush. I also cleaned up the battery terminals.

I did find that the switch on the clutch pedal that allows the car to start when pressed has some fluid leaking on it (clutch fluid I think). Could that be causing the intermittent starting issue? If so, can I just clean it with WD-40 or something like that?

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The transmission fluid level had been recently checked, and was fine. Now when this problem cropped up and it was checked, the fluid was gone! We don't notice anything on the ground where it has been parked.

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A week later, same thing - I'm on the freeway, air is blowing cool, then not and heats up. Ck'd radiator - fluid level is fine. Problem was somewhat intermittent as it wasn't happening 'all the time'. Yesterday, same thing again on the way to see the dentist 40 min. out in mid-afternoon sweltering heat. Had to drive there and back with no AC - quite miserable. Replaced the thermostat not too long ago and the radiator also had to be replaced year before last. I have health issues and really can't handle the heat and fumes and must have AC in this climate. We can't afford to take it to a mechanic. If this car goes, them I'm car-less. It's a great car and keeps on going - 240,000+ miles.

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I add oil regularly and do check the levels on most of my fluids on a weekly basis!

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