Volvo :: 1993 240 Intermittent Stall On Startup / Engine Revs Low


Aug 18, 2015

What's going on with my '93 240. When I first go out to start my car in the morning, it starts up fine. After that, however, is when the trouble begins. If it's hot out, or if I've driven the car that day, there's a 50% I'll have trouble keeping the engine running. The engine will run rich, and chugs on startup, eventually stalling out after a few revolutions. During this time, the engine revs low, don't have a tac so I can't say how low, but definitely below idle.

If hold the accelerator to increase the RPM, the engine will run fine, but once I let off the gas, chances are it will stall out again. Eventually, after doing this a few times, something seems to catch the car as it begins to stall again, as in, just before the car is about to stall, the idle speed kicks up to normal. After that, the car runs fine.

I've had a code for the MAF for a long time. I tested the resistance across the meter, and it indicates the wire is still good. Even at that, I've replaced the MAF, but nothing has changed. Still have the same problem. What could be causing this?

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My wife has a 1998 Windstar 3.0

Prior to going out yesterday, I noticed that the van seemed kind of 'jumpy' when idling - the timing was a bit sticky and inconsistent and kept seeming to try and right itself. I stuck the accelerator down and it ran perfect when it was getting gas but started 'stagering' again when I took it off.

So my wife went out to walmart - a 30 min drive (we are in the country) - and all was good till she was turning the corner into the parking lot and the engine stalled. It was your standard stall - power steering went out but all other electrics kept going etc etc.

She sat there for a minute - put it in park - then fired it right back up again. After running into walmart, she just drove home as fast as possible to reduce the length of time it had to happen again.....

So while there are, Im sure, a plethora of possible issues - I was wondering about the IAC value? How could that be responsible for the parking lot though - doesn't it only act when the car is stationary?

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I believe the GTI doesn't need the clutch depressed for the entire turn over, but the Golf does, so I have to hold it until the engine is running. It may not be a big deal, but I'm just wondering why releasing the clutch in neutral would make a noise. I don't hear it any other time than at start up.

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Called a tow Truck and he ended up disconnecting the negative cable from the battery for 5 seconds and then reconnecting. The car started right away and was fine for a few days and now has stalled a couple times since immediately after starting but now if you try again it starts. I had it at the dealership today to have it checked, there are no codes and they could not simulate the problem so for now I have to live with it. I use this car for work and count on it to start each time. I should also mention it has a remote car starter that was put in by a separate company but was done through the dealership when the car was first purchased.

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I took it to autozone to get the codes which were:

P0300 - I assume all the misfire codes are from it stalling
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I searched the forums for 1636 and 3002 codes the 12v battery seems like it could be a likely culprit (it is the original battery as far as she knows). A few weeks passed while I was researching the codes and the battery options and she had another problem. (still haven't ordered the battery yet)

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P0420
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P3002

I'm going to get a new battery ordered today but I'm kind of skeptical that it has anything to do with this new problem.

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I took it back to the Volvo dealer service dept and after 2 days they were perplexed, and asked me to bring it back the following week when their Master mechanic was in-house, which I did.

They had the car for 5 more days and never could diagnose the issue and were told by Volvo HQ to give the car back to me. The service dept told me they sent all the info, including documentation and audio of the noise to Volvo HQ and that I would hear back from them.

Here is the response I finally received on Feb 18 from the service manager: "I spoke with tech again on this matter. Tech reviewed the case and the notes from Volvo. The noise concern has been left open ended for now until the noise gets worse as per Volvo. Or if they have other cases of this same concern with other same type cars/engines. At that time Volvo would contact us if there is a repair that needs to be done and we would contact you. Otherwise there is no additional diagnostics and or inspections to be done unless its getting much worse. As per Volvo and tech."

The car is under warranty for 1 more year, and my next service (37,500) won't be until the fall as I don't drive much. The noise is still the same, not better or worse. It still drives fine and there are no warning lights. However, I don't like leaving this opened-ended.

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Yesterday, after it sat in the hot sun for nearly 3 hours, it cranked but didn't start right away. It had started right up when I left my house to go to the gym, and I drove it 5 miles to the gym.

Then again, this morning, after it had been sitting outside all night, I went to start it and it just didn't sound right when it started, like maybe fuel wasn't getting to the engine.

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