Volvo :: 1996 850 GLT - Offside Parking (emergency) Brake Not Working


Mar 19, 2016

I have a 1996 850 glt .... As it is an Automatic, we don't rely on the handbrake to hold the car when parked as where we live is flat etc, but still use it.

Near side rear is fine, Off side rear refuses to work. I have a 1995 t5 that is currently in dry dock so can use for parts etc.

Adjusted up the brake shoes both sides with handbrake released by adjusting to locked on and backing off about 4 clicks. Then adjusted the lever so it gave me about 4-5 clicks before fully on.

NSR works as it should, OSR has had cable, shoes, caliper, disk replaced (all work as they should as individual items)and handbrake still not working.

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I finally stuck my head in the footwell this morning to look at the mechanism, expecting to see a strained spring. However there was no spring in evidence and I saw that when the parking break is released, the cable remains with some free play above the contact point with the pedal: i.e. there is no tension on the cable when the pedal is released, there is about 15mm of "free cable", leaving the pedal almost "floppy".

Observations

1) The pedal has no spring to return to it's correct position. Based on self study guide SSP_277 this is not as it should be as on page 37 this discusses a spring mechanism in the pedal

2) I would image there should be tension in the cable even when released; I feel the rear mechanism requires inspection as there are springs there.

3) While the parking brake works fine, It has a lot more travel that it previously had. Thus something is worn, stuck, or the self adjusting mechanism is not working.

4) For the record, car has 110K miles, the temperature is above freezing, the behaviour is not weather dependent and the parking brake has been routinely used (2008 car).

5) My recollection from new is the parking brake was released with a significant spring action: quite abruptly.

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I jacked up the rear end, pulled the tires off, rotated the drum so that I could access the adjusting nut and used a flat head screwdriver to rotate it all the way back to where it wouldn't rotate anymore. After that I clicked it ~5-7 clicks. Same process on each side.

Went to go test the pedal, still goes to the floor, same number of clicks, etc.

Tried to locate an adjusting nut for the pedal but cannot find one, if one exists. The fuse box sits perfectly in the way but I was able to view everything with a little bit of effort and still couldn't locate the mythical adjusting nut.

I know I did the adjustment on the rear brakes correctly so it's an issue with the pedal/cable/nut.

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