Volvo - S40 :: 2002 - Check Engine Light Comes On Every Now And Then


Jul 28, 2011

I own a 2002 Volvo S40 Turbo with the following problem. Every now and then the "Check Engine" light comes on. Then, when I turn the ignition off, the car shakes violently for several minutes. Last time this happened, I took the car to the dealer, and the computer diagnostics came up with this message: ECM-44 MISSFIRE, EMMISSION LEVEL, FAULTY SIGNAL INTERMITTENT FAULT. What is wrong, and how it can be fixed?

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I have an '03 S60 - nonturbo with 239,000 miles. I've never had any performance problems with the car.

Here is the situation - The check engine light has gone on 3 times in about the last 2 months. It just happened for a fourth time today. Each time it's exactly, almost exactly the same distance from home, from a cold start on a hot day.

Same code each time. I don't remember what it was - something to do with the air mass meter - it was on the paperwork from the dealer that I can't find right now.

First time the code came on was two days after getting the air filter changed so I suspected they didn't assemble the air filter case properly. I brought it into the mechanic. They recommended pressure cleaning the throttle body and changing the air mass meter. I opted not to do it and they just reset the light.

Second time I remember putting oil and an oil additive in (Lukas oil) to top off the oil in the car before I left.

Brought it back to the dealer and when I spoke to the mechanic at the dealership.He said I could do the throttle body cleaning and change the meter, but that wasn't the problem. He warned of some sort of internal engine problem suggesting that an oil path from the top to the bottom of the engine is clogged and causing some sort of other ambiguous issue in the engine.

Btw according to the car computer it gets 31 miles to the gallon.

Third time- I topped the car off with oil (cheap 7-11 oil). I drove the same distance and the light went on.

The second two times the light went off on its own.

Fourth time just happened on a quick errand. Car had been sitting for about 3 hours since it last ran. When I ran it earlier today I didn't have the light come on.

I should note that several years ago (at about 180,000) the engine had some sort of check valve at the back of the engine replaced twice because it was whistling.(With the whistling the check engine light did not go on). The second time it was replaced they did an oil cleaning procedure that cleaned the oil path from the top to the bottom of the engine.

Is this really a devastating engine problem? What's going on?

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Called my trusted mechanic and he recommended going to a radiator specialist, felt he might not be able to solve. Went to new shop today, after dropping off at 8am when they opened and not hearing from them until 4:45pm, 15 minutes before they close... Car is fixed, or so they say. Hot air is indeed coming out of vents and needle is staying where it should without falling...

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