Subaru - Legacy :: 1999 - Piston Misfire Codes 301


Oct 9, 2011

I get check engine codes p0301 p0302 p0303 and p0304. Sometimes just one or two sometimes all four. It only happens in fifth gear at or above 2800 rpm. There is no noticeable misfire; my gas mileage is 25mpg and like the advice below, I've changed the wires, and spark plugs but not the coils nor the injectors. I've reset the codes numerous times; it comes back regularly but only in fifth gear at the higher speeds.

The car: Subaru legacy AWD wagon 1999, 2.5 liter 5 speed manual transmission.

To state the obvious, checking for electrical problems is a process of elimination. I've included some points I got elsewhere online to narrow down the cause. What is not discussed, but has been brought up by parts salesman are the sensors. There's five, a cam and a crank sensor as well as three speed sensors. Which sensor that's failing would cause such specific engine codes.

Talking points:

"for piston misfires If there are no symptoms, the simplest thing to do is to reset the code and see if it comes back."Check engine light comes back on

"If there are symptoms such as the engine is stumbling or hesitating, check all wiring and connectors that lead to the cylinders (i.e. spark plugs)."There are no noticeable symptoms.

"Depending on how long the ignition components have been in the car, it may be a good idea to replace them as part of your regular maintenance schedule. I would suggest spark plugs, spark plug wires, distributor cap, and rotor (if applicable)."Done.

"Otherwise, check the coils (a.k.a. coil packs). In some cases, the catalytic converter has gone bad. If you smell rotten eggs in the exhaust, your cat converter needs to be replaced."It passed smog with flying colors. I'm not sure how to check the coil packs but since it doesn't actually seem to miss, I'd think to look elsewhere. -- maybe I'm wrong here.

"I've also heard in other cases the problems were faulty fuel injectors." Same conclusion as above.

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Previously on "This Old Truck": [URL] ....

Mileage now 298,5xx. Done since last report: Oil change and filter. Trans oil change (merconIII, no leaks apparent). Tires. Front brake pads. Clutch safety switch (was interfering with cruise control operation) Coolant replacement. (see below)

Rat damage related overheat (near total coolant loss, but no MIL) at 288k. (Rat suffered acute lead poisoning later that night) No sign of rodents since.

Fuel filter change (after onset of symptoms).

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Symptoms:

- Intermittent misfire on startup, seems to get better as the truck warms up. (intermittent= some days it do, some days it don't.)
- Truck starts and idles well, even with misfire.
- Intermittent loss of power, usually worse on days when no- or minor- misfire at startup/cold idle. From the driver seat it feels like accelerating over painted lines on a rainy day. . . a couple revs of no power, then it pulls hard for a second or two, then misses a couple of shots, lather, rinse, repeat.
- Usually worse in higher gears; (not noticeable in first or 2nd, bad in 3rd at high power settings, now almost constant in 5th, to the point that truck will not accelerate below 3000rpm in 5th even on flat ground.)
- Fuel flows above 4GPH/ OBDII "LOD" (engine load) reported above 75% are typical during malfunction. (Fuel flows have been as high as 9GPH with no problems on other days.)

Symptoms started at approx 292k and have been slowly getting worse over the past few months. . . . usually worse at beginning of trip, fading to very occasional after 50 miles of high-speed driving. Some days/trips no noticeable malfunction.

Thoughts:

1) Ignition wires tired? (did visual inspection, no obvious damage, but no water spray test performed, but seems likely given that the problem is most evident in conditions that would lead to high cylinder pressures.)
2) Fuel pressure? (not measured yet. . . original pump but possibility discounted due to intermittent nature of malfunction.)
3) O2 sensors tired/rat damage? (Original units still installed/ no obvious damage on cursory visual inspection under truck)
4) Injector going bad or injector wiring rat damage?
5) Plugged catalytic converters? (no sound of blown exhaust gaskets, exhaust flows well at tailpipe, with puffs at misfire.)
6) Cam sensor? (never been replaced; known issue with this model engine. Had intermittent mystery squeak that came and went at approx 250k-260k)
7) Clutch slipping? (never had one do that; always lose the throw-out first)
8) LSD problem? (fluid level/ appearance ok, last changed 150k; would expect worse in LOW gears)
9) Blown head gasket/s?
10) Cracked heads/ block? (Oil and coolant levels and appearance normal)

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