Elantra HD (2006-10) :: Rattling Noise After Clutch Replacement


Nov 5, 2014

A few months before warranty expired on my 2009 Elantra I began hearing squeaking noise from clutch (it is 5 speed manual). Three trips to dealer and finally they opened clutch to find bearing being dry and plate dirty - bearing lost seal and all grease leaked.

It was about 50k miles on ODO. Plate, bearing and disk (I said replace it since you are there - I paid for the disk) were installed new. All supposed to be fine... until I got home. Here is what happening.

Fork is "swinging". It does not simply seat in position when released, but you can see it moving.
Clutch - when idle speed, clutch released in neutral there is a loud rattling/grinding noise.

Now, diagnosis at the dealer. They put the car on hoist and claim the tranny is trashed as the wheels were spinning when car was off the ground with engine running and tranny in neutral.

The shaky fork - all car is shaking so this is normal - vibration from engine. Replace tranny and it should be good.

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Heres the sound......

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I spent a few hours searching the forums here and didn't find anything matching my symptoms exactly so I thought I would just jump in a post, but if I missed a thread feel free to redirect me.

I've got a bit of a rattling noise as the clutch engages when taking off in first. Once the clutch is fully engaged it's quiet and it shifts well and smooth. Noise also occurs (but less so) if I don't match RPM's and ride the clutch into second or third. I don't think its engine noise from lugging or anything because it goes away as soon as the clutch is fully engaged or disengaged.

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I work on big diesels for a living so i'm not scared of getting greasy. I'm almost inclined to think someone did a clutch job without resurfacing the flywheel. Is there an improved replacement for the pedal bracket and linkage? I don't mind just doing the clutch, but I don't want to be throwing my money away.

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