Ford Super Duty (1999-2016) :: Grinding / Rattling Noise In Clutch Or Trans Area


Sep 9, 2013

I have a grinding/Rattling noise coming out of the front area of the transmission when the clutch is disengaged (up), noise stops when clutch is pushed in. 99 (6/98) F-350 7.3, manual, 4x4, 192xxx mi. Just came out of the shop with the following done to it:

New Power Force clutch kit, twice.
Transmission Rebuilt twice.
Different rebuilt transmission.
Rear main seal r/r.

After first time in shop the noise was apparent. about 3,000 miles were driven with no change, brought back to shop, where transmission was gone through again as well as a new clutch set, same noise still present! Another transmission was rebuilt and installed, same noise!!!

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Ford Super Duty (1999-2016) :: F250 - Rattling Noise Coming From Front Left Wheel Area

My 99 F250 has just recently started making a "rattling" noise. The noise sounds like its coming from the front left wheel area. The noise is constant while driving down the road, its NOT created by bumps or anything, its a constant noise while moving.

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Ford Super Duty (1999-2016) :: 2000 F250 - Installed Clutch Now Grinding Noise?

2000 Ford F250 crew cab 4 x 4 with 7.3. 6 speed transmission.

I just had a new clutch installed and now I am have a grinding noise when putting it into 1st gear and when I change from granny to first it will grind also. I did not have this issue before having the clutch replaced.

I have also just had a new hydraulic clutch kit installed.

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Ford Super Duty (1999-2016) :: Cannot Get The Trans To Line Back Up After Clutch Replacement

I pulled the trans to replace the clutch and now I cannot get the trans to line back up! I am using a trans jack then two floor jacks with a 4x4 across them to support the transfer case. I am about four inches from the block and either side is either 2 inches high or low. The truck is 1999 f250 7.3 4wd.

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Ford Super Duty (1999-2016) :: 2009 F250 4x4 - Rattling When Push The Clutch Pedal To The Floor?

My stock 2009 ford f250xl 4x4 with a 5.4 and 6 speed has been giving me a weird sound lately started about a month ago and only happens on a cold start situation meaning if it sits over night it will do the sound. the sound goes away after 3-5 min of warm up in my driveway, the sound happens when i push the clutch pedal to the floor. it has no pronounced abnormal sounds through out the rest of the day when its hot which perplexes me, check out the vid on my u tube site for a sound of it.

MAH00111 - YouTube

MAH00115 - YouTube

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Ford Super Duty (1999-2016) :: Grinding Noise From Front?

1999 f250 super Duty V10... I am having some problems with switching out of four wheel drive. S, when I flip the switch back to 2 wheel drive everything, seems ok at first, but within a mile or two I will hear this grinding coming from the front that sounds like the gears aren't completely disengaging. The inky thing that prevents this grinding from happening is switching back into fire wheel drive and keeping it there. What might be causing it to not stay disengaged ?

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Ford Super Duty (1999-2016) :: Grinding Noise In Steering And Hub

I noticed the front diff of my truck was whining, so it decided to take a look. I noticed that the passenger side hub would not unlock when it was in the lock position. My truck has the manual floor shifted 4x4 and the manual hubs, not the ESOF. I removed the locking hub from the hub bearing assy and I noticed that the axle shaft still moved when i spun the wheel. I know the manual locking hub is trashed (pieces fell out when i removed it from the truck) but does the fact that the axle shaft still spins in the assy with no hub installed also mean that my hub bearing assembly is trashed and warrants replacement?

Finally, the number one most annoying thing with this "new to me" truck, is this noise in the steering column. It is very hard to describe, but when slowly turning the wheel, either left or right, it will produce a groaning/grinding sound that CAN be felt in the steering wheel. There is a roughness/vibrating/binding type feeling in the wheel when this noise is made. I lubricated the boot that goes through the firewall, and the spring around the shaft behind the turn signal switch with silicone spray and the noise goes on. It really feels like it is somewhere in the column, but as I said before I do not know anything about these superdutys. I work for chrysler and I have never experienced anything like this on a dodge truck.

Its not the best but here is a video, little grinding noise that I am speaking of is most noticeable when camera angle changes to the side of the column, just before door buzzer makes noise : Grind steering - YouTube .....

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Ford Super Duty (1999-2016) :: 2004 - Grinding Noise At 50 MPH?

Well, I've seen a lot of posts for this but all seem to be geared to 4WD trucks.

I have an 04 250 KR 2WD. I get a sensation of popping/clunking in the LF area when I stop and start like the front axle is moving. Also, at about 50MPH, I get an oscillating hum/vibration in the same area. I've already checked everything and it's all tight, as far as I can tell.

When having the fuel filters changed, I noticed the truck "drooping" on the right side. Coincidence? I have already replaced and repacked the bearing on the LF wheel.

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Ford Super Duty (1999-2016) :: Strange Pop Noise Coming From The Transmission Area

I've got a 2016 250 6.2l and am getting a popping sound coming from the transmission area. the following is what i have figured out so far. the noise is made just before a complete stop, just as the tranny down shifts to 1st and can be felt through the manual floor shifter 100% of the time and heard roughly 90% of the time. sound ranges from not audible to loud and is random in how loud it is. the only way it does not do this is if i come to a stop in neutral or i go slow enough as not to have the tranny shift out of first from my last stop. the only other way is if i do one of those long, slow rolling stops. truck only has 6600 miles on it. i will be taking it in at 7500 for first service and have them look at it ...

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Ford Super Duty (1999-2016) :: 2012 - Metallic Noise From Rear Bed Area

New 2012 SD - Is it normal? Going over road bumps, etc causes a metallic sound, kind of like you had some loose metal in the bed bounding around...except it does it when the bed is empty. At first, I thought spare tire...but it is tight. Springs making noise? My father's 2011 F-150 does not make any noise.

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Ford Super Duty (1999-2016) :: Noise And Rattling When Going Over Bumps Or Rough Road

All the body bushings have dry rotted away on my 08 Superduty. Are these hard to replace?

I am starting to hear and feel more road noise and rattling when going over bumps or a rough road. U think they would have used polyurethane bushings instead of rubber.

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Ford Super Duty (1999-2016) :: 2008 F250 - AC Compressor Noise / Rattling Going On?

I guess my AC Compressor is about to the bed. AC works good however there is a lot of rattling going on. Been driving it like that for two months plus expecting it to fail.

Just not sure how long I should let it go. If the compressor pully fails on the road I will lose my serpentine belt and the ability to put the spare on and I will be stuck for sure.

2008 F250 XL 5.4L .....

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Ford Super Duty (1999-2016) :: F350 Making Grinding Noise Every Once In A While

My 1999 Ford F350 Dually 4x4 started making a grinding noise every once in a while about 3 weeks ago. Now it is doing it quite often, randomly as I am driving. I do notice the noise stops when I stop the truck, or when I flip the switch to 4x4 and back while driving.

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Ford Super Duty (1999-2016) :: 2001 - Replaced Hub Bearing / Noise From Suspension Area?

I have a 2001 f250 v-10 4wd with 117,000 miles. I just replaced drivers side front hub bearing assy and not sure if it's the new bearing or what but now I keep hearing this crazy noise from suspension area. It has had bangs and pops for a while now. It almost sounds like abs motor going off but louder. Does it going slow fast or whatever. Brakes on or off. Trucks ball joints were done about two months ago and new shocks, trac bar replaced this summer only thing not done was tie rod ends and all bushings. Brakes are good new rotors and pads this summer also. It's like taking two inflated balloons and rub them together real fast. It may be the timken bearing maybe bad from get go.

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Ford Super Duty (1999-2016) :: Bad Grinding Noise From Front Driveshaft / Differential

For starters I have a 1999 F-250 5.4l changed all 4 ball joints about 15,000 miles ago. I have been hearing a grinding noise coming from the front end for the last month only when I turn left and at slow speeds. I was servicing the TC so I threw it in 4 wheel to check it and it wouldn't engage until I started moving. When it did engage it was a bad grinding/ clunking sound coming from maybe the differential.

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Ford Super Duty (1999-2016) :: Grinding Noise Constant In 2 Wheel Drive

I have a 2001 F350 with a7.3 power stroke, 6 speed manual with manual t case and hubs. I have a bad grinding noise when in 2 wheel drive. Similar sound as if you are trying to shift t case into 4 wheel drive too slowly. The grinding is constant in 2 wheel drive, but if I shift it into 4 wheel drive, the noise completely goes away. I have been driving around in 4 wheel drive (T case only, manual hubs not locked) for the past 2 days. If I shift back into 2 wheel drive, a constant terrible grinding noise returns. What could be wrong, and why it goes away in 4 wheel drive?????

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Ford Super Duty (1999-2016) :: Screeching / Grinding Noise While Going Straight Down The Road

Noticed this morning that the truck appears to have a screeching/grinding noise while going straight down the road. If I go a bit of speed and stop the engine and exhaust from revving and making noise and just let it roll I can hear it and hear it better by sticking my head out my window. My engine and 5" straight pipe hide it well while im going though. I think its coming from my front driver side but im not 100% exactly sure. What it could be? I know there are a lot of variables to cover but any ways to check things out? Also! I can hear it slightly while reversing slowly.

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Ford Super Duty (1999-2016) :: 2006 - Power Steering Grinding Noise?

i have a 2006 F250 XLT 5.4L 4x4 Crew Cab. after months of dealing with an ongoing power steering issue and replacing pumps left and right, i decided to replace the entire power steering system. Ordered Gearbox, Pump and Cooler from dealership. The install went fairly easy, and finished in 2 days.

The truck used to whine and grind as i would turn wheel any direction, driving or in park and the wheel used to pull , like jerk a bit when i would go like in a u-turn.

Not anymore, all those issues are gone. Steers straight , no whining , wheel doesn't pull anymore and all seems fine, EXCEPT when i take a turn , for example onto a driveway where its a bit of an incline. Then, i hear some grinding noise and a bit of vibration in my wheel. I think it comes from gearbox or pump.

Im scared not to drive it too much as all is new components and don't want to ruin all over again.

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Ford Super Duty (1999-2016) :: 2006 F350 - Serious Grinding Noise During Acceleration

My 2006 F350 is giving me grey hairs. I'm trying to figure out what's going on with it. I have been getting an occasional (more often than not) grinding noise from what seems to be the front of my truck. It will do it from a stop, under light, moderate, or heavy acceleration. Doesn't matter. If I let off the throttle momentarily it will stop until it shifts and will grind again through all shift points it seems.

Logic says it's got to be the wheel bearings or locking hubs. I recently did both on both sides to no relief. Because this is an 06 it had a different hub set up then the previous years which I've read a lot of info about (needle bearings). It doesn't make a lick of difference if hubs are locked or on auto. If in 4x4 (ESOF) or 2wd.

As mentioned I replaced both wheel bearings with FORD parts and both locking hubs From FORD as well. (Small fortune). Axle u joints seemed tight. Greased me up but no play.

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Ford Super Duty (1999-2016) :: Rubbing / Grinding Noise When Turning Left Or Right

My dually has started to make a rubbing or grinding noise just about every time I make a turn, left or right. What this could be, truck has 8500 miles on it.

SD Dually

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Ford Super Duty (1999-2016) :: Medium Pitched Grinding - Gear Noise?

I have a 2016 Superduty. I was sitting still in the drive, engine running and Tx in Park. Following the manual's instructions, I put the Tx in Neutral, turned the 4x4 to 4x4 high and then to 4x4 low. I then pulled the to engage the electric locking rear diff. I put the Tx in Reverse with the foot still on the brake and then as I gradually lifted pressure off the brake pedal (I think) and started creeping, I heard a medium pitched grinding; not so much like spur, helical, or hypoid teeth grinding; more like cog gears. I stopped the truck and disengaged everything. Later in the day while on dirt I put her through her paces proper and all was fine. I guess I'd like to just know, given that this is my first 4x4 with so much electric shifting, what actually happened. If you are pretty sure of what I heard but are puzzled by the sequence, I could have the order of things a bit off as my brain was just about wiped completely free of all memory when I heard that sound so I may have the order of what I actually did, wrong.

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