Ford Super Duty (1999-2016) :: Grinding Noise From Front?


Jul 14, 2014

1999 f250 super Duty V10... I am having some problems with switching out of four wheel drive. S, when I flip the switch back to 2 wheel drive everything, seems ok at first, but within a mile or two I will hear this grinding coming from the front that sounds like the gears aren't completely disengaging. The inky thing that prevents this grinding from happening is switching back into fire wheel drive and keeping it there. What might be causing it to not stay disengaged ?

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Ford Super Duty (1999-2016) :: Bad Grinding Noise From Front Driveshaft / Differential

For starters I have a 1999 F-250 5.4l changed all 4 ball joints about 15,000 miles ago. I have been hearing a grinding noise coming from the front end for the last month only when I turn left and at slow speeds. I was servicing the TC so I threw it in 4 wheel to check it and it wouldn't engage until I started moving. When it did engage it was a bad grinding/ clunking sound coming from maybe the differential.

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Ford Super Duty (1999-2016) :: 2011 F450 - Front End Making Grinding Noise?

I've had the 450 a little over two years. Its used 95% of the time for hauling trailers, including the toy hauler. Has not given me a single problem since day one and now has around 21,000 on the odometer.

Lately I've noticed a "grinding" sound coming from the front end somewhere. It is most apparent when I'm turning at slow speeds; especially left. To describe it would be similar to worn out brake pads or maybe a wheel bearing going bad. It does it whether I'm on the brakes or not.

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Ford Super Duty (1999-2016) :: Grinding Noise In Left Front When Slowing And Stopping

TRUCK: 2003 F250 S/C Long bed 4x4 7.3 Diesel

PROBLEM: grinding noise in left front when slowing and stopping.

Starts as a howling noise, turns into a grinding as you brake and come to a stop. I feel it in the pedal and as it slows it feels like metal to metal brakes

WHAT HAVE WE DONE: Replaced both front hub assemblies (MOOG)... Replaced dust shields, rotors, calipers, pads as well as all new brake hardware.

At any speed when I brake hard it grinds and howls, I have taken out the 4x4 locking hub assembly and it does not change the situation. I am stumped!

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Ford Super Duty (1999-2016) :: F350 - Grinding Noise On Left Side Front

I replaced both front bearings, calipers, brake pads, now I have a grinding noise on the left side front stops sometimes when you step on the brakes? 1999 F350 ...

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Ford Super Duty (1999-2016) :: 2000 - Front Axle - Hub Makes A Slight Metallic Grinding Noise About 1/2 Way Around

I am in the process of replacing the front hub seals so my ESOF works again. I tested both front hubs with a mityvac and neither one of them holds any vacuum at all. All the lines are good, and the pump and solenoid seem to be working fine.

I have the driver's side apart and I have a couple of questions.

What's a good source for the vacuum seal? I've checked rockauto, riff raff, and diesel o-rings. Diesel o-rings has it, but the description says it's only for 2003+ Excursions so I didn't order it.

There is no yellow o-ring anywhere on the hub. I assume that someone forgot to put this o-ring back in and this is why I don't have ESOF? I guess what I really want to know is that there isn't some 2000-specific thing where there's no o-ring, right?

After I got the hub off, I spun it around on my workbench and it doesn't sound good at all. It makes a slight metallic grinding noise about 1/2 way around. I assume this isn't normal? AFAIK these are all original parts - but the missing o-ring means to me that someone already had it apart.

There was a lot of water intrusion and rusty colored grease but nothing was dry, the needle bearings were intact and the shaft isn't scored at all where the bearing rides. I'm hoping new seals and good cleaning and it should be good as new. And then it's off to the next side.

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Ford Super Duty (1999-2016) :: 2001 F350 - Faint Grinding Noise In Left Front Wheel

I got a 2001 f350 got a noise in my left front wheel i know its not the wheel bearings, it only makes the noice when the locking hub is unlocked i did jack the the truck up and spun the wheel got a faint grinding noises form what seems like the locking hub so my question is bad locking hub or needle bearing holding the axle shaft??

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Ford Super Duty (1999-2016) :: 2004 F250 4X4 - Front End Rumble - Squeaking / Grinding Noise Then Clunking

So to start at the beginning.... Traveled across Canada East to West towing 11000lb travel trailer, no problem. Have used 4x4 in a few campsites to pull out of a pitch without spinning the wheels and causing damage to the site when it has been really wet. All good.

Got to Banff in December and the town was an Ice rink, engaged 4x4 and all good. Crossed the Rockies and the 4x4 starts making grinding noises. Up and down some mountains and squeaking, grinding noise then clunking.

I have manual hubs, disengage and the noise all goes away. Engage 1 hub and no noise. Engage both hubs, noise back.

I bought some needle bearings and went to swap them. Got hubs apart and they look good. No scoring on the drive shafts. They are not dry, but as I have them open, repack them with grease anyway.

Do more research... Remove ABS sensor and repack main bearings with grease. (broke one sensor pulling it out, too cold plastic brittle oops). Still clunking noises.

The universal joints look good, doesn't appear to be any play in them. However, the axle seal (knuckle seal) (F81Z-3254-CB) does move around a lot in it's metal casing. It is tight on the shaft, but with the hub off, I can move it in and out, and move it side to side. If I had ESOF hubs I guess they would not be locking as I'm sure there would be no vacuum in there!

Question is then, would this seal be allowing the universal joint to wobble under load in 4x4 mode? Would this wobble be the cause of the rumble? As it is labelled as a seal and not a bearing, I wouldn't of thought this would have been a loaded point, and the weight would have been taken by the associated bearings and it could be run without this seal? But if it is not this, then I'm still looking for a clue as to what is making the rumble....

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Ford Super Duty (1999-2016) :: 2012 F250 Grinding Coming From Front End

I've been noticing a grinding coming from the front end of my 2012 f250 4x4, mostly while turning. It seems like its worse over uneven terrain, bumpy dirt roads, things like that, but I have noticed it on occasion while on seemingly smooth roads. Also a couple times while turning and lightly braking I could feel it interfere with the brakes. They wouldn't grab completely and you could feel the grinding in the pedal. I've been crawling around looking for rub marks or any indication of what might be causing it but until recently I hadn't noticed anything. Today though I found this. I'm guessing bad ball joint or tie rod maybe? Maybe just need alignment?

Passenger side lower control arm ...

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Ford Super Duty (1999-2016) :: 2001 F250 - Grinding Noises From Front End

I have a 2001 f250 4x4 about 4 months ago I replaced my pass. side front wheel bearing unit and here recently about 3 to 4 weeks ago I get a grinding/ rubbing sound when ever I turn right it gets louder the harder the right turn I do not seem to notice it as much moving at speed but driving through parking lots and slow speed right turns I can hear it. I have checked everything and nothing is loose and I can not see any signs or fresh rub marks on anything. I am getting to the point of just buying a new unit and replacing the one I just replaced. What my problem could be?

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Ford Super Duty (1999-2016) :: Shaking And Grinding From Front Driver Side Of Truck

My truck has an intermittent shake with a grinding/binding kind of noise. It seems to happen at lower speeds, generally when slowing down and turning. When I apply the brakes or speed up it seems to stop the noise.

The rubber/plastic seal on the back of the wheel hub is loose on both drivers and passenger side but I don't think that is the problem. I'm wondering if it is the u-joints or something.

The brakes look shiny and i don't see any scratches on them so I don't think there is a rock or something in there. I have the wheel hubs in the auto setting, and it is a 4x4. The truck is a early 99 7.3L with a leveling kit and 230k miles.

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Ford Super Duty (1999-2016) :: Intermittent Grinding In Front End When Going Over Bumps / Stops When Switched Into 4wd

Long time reader and first time poster, first off the truck:

1999 F-250 super duty
130,000 miles
not lifted
stock minus warn premium manual hubs ... v-10

For the past couple of years now I have had a strange grinding noise which is coming from the front end of my truck, it sounds an awful lot like if i was driving over one of the strips on the road that is made to warn drivers they are veering off the road. It first happened a couple of years ago and I took it into les schwab to have them check everything out, of course it never made the noise for them while test driving and after a visual inspection of the front end no conclusion could be made.

After about a month it completely stopped making the noise when going over bumps and i thought that "hey maybe it fixed itself!" well it did not, about 6 months after no strange noises at all it started to happen again, and once again it stopped. Now after about 8 months of it not happening it recently started again and i am determined to figure the problem out this time, it doesnt seem to be any worse of a noise or vibration but is the same as when it first started about 2 years ago. It stops when the vehicle stops, or when i switch it into 4 wheel high on the dash.

After taking it to les shwab again a few days ago they found no problems in the front end, no wheel play or noises when making tight turns (possible signs of bad wheel bearings?) and overall everything checked out well and said that the hubs do eventually need to be replaced in these. 2 days later I took it to 4 wheel parts for an inspection, after all of 10 minutes of driving they assured me that i needed new hubs and that was the cause of the problem, after installing the new hubs (warn premium manual hubs) the problem seemed to be fixed.... 3 hours of driving after the istall and no problems! Until today when I ran over a sewer drain and sure enough the grinding came back, flipped it into 4wd with a quick flip of the switch and no more noise.

I found a few similar on this board before but with no definitive solutions..... Possibilities that I have heard of that would cause this:

-- spindle bearings
-- wheel bearings
-- auto hub hydraulics
-- stock hubs (replaced)

Again this truck is all stock minus the new hubs, taking it into shops has proven to be a giant hassle because it never seems to make the grinding noise while they drive it so they check for wheel play and tell me everything seems fine.

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Ford Super Duty (1999-2016) :: Grinding Noise In Steering And Hub

I noticed the front diff of my truck was whining, so it decided to take a look. I noticed that the passenger side hub would not unlock when it was in the lock position. My truck has the manual floor shifted 4x4 and the manual hubs, not the ESOF. I removed the locking hub from the hub bearing assy and I noticed that the axle shaft still moved when i spun the wheel. I know the manual locking hub is trashed (pieces fell out when i removed it from the truck) but does the fact that the axle shaft still spins in the assy with no hub installed also mean that my hub bearing assembly is trashed and warrants replacement?

Finally, the number one most annoying thing with this "new to me" truck, is this noise in the steering column. It is very hard to describe, but when slowly turning the wheel, either left or right, it will produce a groaning/grinding sound that CAN be felt in the steering wheel. There is a roughness/vibrating/binding type feeling in the wheel when this noise is made. I lubricated the boot that goes through the firewall, and the spring around the shaft behind the turn signal switch with silicone spray and the noise goes on. It really feels like it is somewhere in the column, but as I said before I do not know anything about these superdutys. I work for chrysler and I have never experienced anything like this on a dodge truck.

Its not the best but here is a video, little grinding noise that I am speaking of is most noticeable when camera angle changes to the side of the column, just before door buzzer makes noise : Grind steering - YouTube .....

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Ford Super Duty (1999-2016) :: 2004 - Grinding Noise At 50 MPH?

Well, I've seen a lot of posts for this but all seem to be geared to 4WD trucks.

I have an 04 250 KR 2WD. I get a sensation of popping/clunking in the LF area when I stop and start like the front axle is moving. Also, at about 50MPH, I get an oscillating hum/vibration in the same area. I've already checked everything and it's all tight, as far as I can tell.

When having the fuel filters changed, I noticed the truck "drooping" on the right side. Coincidence? I have already replaced and repacked the bearing on the LF wheel.

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Ford Super Duty (1999-2016) :: 2000 F350 - Grinding From Front Axle When In Gear / Under Load

The issue is with my 2000 F350 crew longbed V10. Other than a BTS trans put in a little over a year ago, and FoMoCo motorsports headers, the whole truck is bone stock. Oh, it has that fantastic auto-hub thing with the fake locking hubs and the little switch on the dash (I'd love to convert it to a manual shifter...?). 174k on chassis, so things need to be done, 40k on engine, 3k on BTS 4r100.

Yesterday I was running around town, made a stop, and when I started moving again got a loud grinding from the front axle. Thought maybe I'd picked up a rock in a caliper or something, so I jumped out and checked everything, no joy. Moved forward, there it is again. No vibration, but loud enough (or telegraphing enough) to hear clearly in the cab. Let the truck roll forward, popped in to neutral, noise fades away. Back in to drive, there it is. So, now I know it's trans/t-case/driveshaft/related. I recently put new vacuum lines in, checked all the connections, and pulled, cleaned and lubed the hubs.

And since the trans is a nearly new BTS that is working just find, I'm narrowing the search to the hubs, drive shaft, t-case.

Get home (noise abates above 30mph, or everything else drowns it out), crawl under, and find the front driveshaft is locked. Ok, stuck hub? Pull out both the fake locking hubs, and now the shaft turns. I can turn each front axle by hand at the u-joint, and I kinda hear a faint grinding on the right side (will bad needles make noise only under a load from the trans and not coasting in neutral?), and when I swing the drive shaft around the left axle moves, right doesn't, etc etc.

I'm going to pull the drive shaft today and check the U joints, and drive a bit to see if the noise is still there, but I am thinking I might have some bad needles on the pax side axle...

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Ford Super Duty (1999-2016) :: 2006 - Front End Clicking And Grinding While Making Turns - Replace?

I recently noticed my truck (2006 f250 v8) making some clicking noises on really sharp turns and also horrible grinding when stopping (like the brake pads were shot).

I replaced the pads a couple years ago, so I didn't then they were bad, but I took a look tonight. What I found was a couple of seals blown on both sides!

What these are and how this might have happened? They look the same on both sides. How do I replace them?

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Ford Super Duty (1999-2016) :: F350 Making Grinding Noise Every Once In A While

My 1999 Ford F350 Dually 4x4 started making a grinding noise every once in a while about 3 weeks ago. Now it is doing it quite often, randomly as I am driving. I do notice the noise stops when I stop the truck, or when I flip the switch to 4x4 and back while driving.

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Ford Super Duty (1999-2016) :: Grinding Noise Constant In 2 Wheel Drive

I have a 2001 F350 with a7.3 power stroke, 6 speed manual with manual t case and hubs. I have a bad grinding noise when in 2 wheel drive. Similar sound as if you are trying to shift t case into 4 wheel drive too slowly. The grinding is constant in 2 wheel drive, but if I shift it into 4 wheel drive, the noise completely goes away. I have been driving around in 4 wheel drive (T case only, manual hubs not locked) for the past 2 days. If I shift back into 2 wheel drive, a constant terrible grinding noise returns. What could be wrong, and why it goes away in 4 wheel drive?????

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Ford Super Duty (1999-2016) :: Screeching / Grinding Noise While Going Straight Down The Road

Noticed this morning that the truck appears to have a screeching/grinding noise while going straight down the road. If I go a bit of speed and stop the engine and exhaust from revving and making noise and just let it roll I can hear it and hear it better by sticking my head out my window. My engine and 5" straight pipe hide it well while im going though. I think its coming from my front driver side but im not 100% exactly sure. What it could be? I know there are a lot of variables to cover but any ways to check things out? Also! I can hear it slightly while reversing slowly.

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Ford Super Duty (1999-2016) :: 2006 - Power Steering Grinding Noise?

i have a 2006 F250 XLT 5.4L 4x4 Crew Cab. after months of dealing with an ongoing power steering issue and replacing pumps left and right, i decided to replace the entire power steering system. Ordered Gearbox, Pump and Cooler from dealership. The install went fairly easy, and finished in 2 days.

The truck used to whine and grind as i would turn wheel any direction, driving or in park and the wheel used to pull , like jerk a bit when i would go like in a u-turn.

Not anymore, all those issues are gone. Steers straight , no whining , wheel doesn't pull anymore and all seems fine, EXCEPT when i take a turn , for example onto a driveway where its a bit of an incline. Then, i hear some grinding noise and a bit of vibration in my wheel. I think it comes from gearbox or pump.

Im scared not to drive it too much as all is new components and don't want to ruin all over again.

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Ford Super Duty (1999-2016) :: 2006 F350 - Serious Grinding Noise During Acceleration

My 2006 F350 is giving me grey hairs. I'm trying to figure out what's going on with it. I have been getting an occasional (more often than not) grinding noise from what seems to be the front of my truck. It will do it from a stop, under light, moderate, or heavy acceleration. Doesn't matter. If I let off the throttle momentarily it will stop until it shifts and will grind again through all shift points it seems.

Logic says it's got to be the wheel bearings or locking hubs. I recently did both on both sides to no relief. Because this is an 06 it had a different hub set up then the previous years which I've read a lot of info about (needle bearings). It doesn't make a lick of difference if hubs are locked or on auto. If in 4x4 (ESOF) or 2wd.

As mentioned I replaced both wheel bearings with FORD parts and both locking hubs From FORD as well. (Small fortune). Axle u joints seemed tight. Greased me up but no play.

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