Ford Super Duty (1999-2016) :: 2004 F250 4X4 - Front End Rumble - Squeaking / Grinding Noise Then Clunking
Jan 7, 2014
So to start at the beginning.... Traveled across Canada East to West towing 11000lb travel trailer, no problem. Have used 4x4 in a few campsites to pull out of a pitch without spinning the wheels and causing damage to the site when it has been really wet. All good.
Got to Banff in December and the town was an Ice rink, engaged 4x4 and all good. Crossed the Rockies and the 4x4 starts making grinding noises. Up and down some mountains and squeaking, grinding noise then clunking.
I have manual hubs, disengage and the noise all goes away. Engage 1 hub and no noise. Engage both hubs, noise back.
I bought some needle bearings and went to swap them. Got hubs apart and they look good. No scoring on the drive shafts. They are not dry, but as I have them open, repack them with grease anyway.
Do more research... Remove ABS sensor and repack main bearings with grease. (broke one sensor pulling it out, too cold plastic brittle oops). Still clunking noises.
The universal joints look good, doesn't appear to be any play in them. However, the axle seal (knuckle seal) (F81Z-3254-CB) does move around a lot in it's metal casing. It is tight on the shaft, but with the hub off, I can move it in and out, and move it side to side. If I had ESOF hubs I guess they would not be locking as I'm sure there would be no vacuum in there!
Question is then, would this seal be allowing the universal joint to wobble under load in 4x4 mode? Would this wobble be the cause of the rumble? As it is labelled as a seal and not a bearing, I wouldn't of thought this would have been a loaded point, and the weight would have been taken by the associated bearings and it could be run without this seal? But if it is not this, then I'm still looking for a clue as to what is making the rumble....
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I bought a 2000 F250 V10 Super Cab. Oddly after a few weeks it has grown on me. There has been a clunking noise out of the right front over bumps. I traced it to a bad axle bearing. The u joint moves up and down about a 1/2 inch. Besides pulling the hub/bearing assembly out and removing the axle are there any surprises getting the old bearing out?
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Okay this is what I got; I recently purchased high mileage 2004 F250 Super Duty short box super cab 5.4 liter. Came with manual 4x4 handle on the floor so no 4 wheel on the fly and this eliminates the vacuum for the auto hubs so this will not be part of the problem. When engaging the hubs and ONLY when engaged the driver side hub grinds. The 4 wheel drive works but it sounds like its ready to grind itself into oblivion. I did pull the hub and the grinding was gone, I happen to have a spare hub that is good and the grinding returned.
I have jacked it up and made sure I have no play in the wheel itself and the axle knuckle on the axle shaft. Some say remove the front drive shaft? Or turn the wheels all the way in one direction engage the hubs and check for binding? I will do this in the morning, but what does that confirm if it not the hub. Could it be the passenger side echoing across? On my 99 Super duty I kept hearing moaning coming from up front like the breaks were shot and if you stuck your head out the window it was the back echoing to make it sound like the front.
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Have a 02 v10 125xxx miles have had grinding noise on drivers side sounds like driving on rumble strip took out the unit hub everything looks good changed out the needle bearing because it was frozen still have sound after needle bearing replacement sound goes away if hubs are locked so question is it the unit bearing or stub shaft...
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Have an 03 f250 6.0L and the tie rod from pitman arm moves easily and there isn't a steering stabilizer, noise got worse after I put new tires on front but it's a loud clunk that I can feel. I've replaced the sway bar bushings and end links. Would the worn tired rod make that noise or would it be ball joints?
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In the last few hundred miles of driving, I notice there is a strange noise coming from what appears to be the front end of my truck. It sounds similar to a buzzsaw or a power sanding tool whenever it comes in contact with an object. The noise starts at around 30 mph, stops from 55-60mph, and starts again around 65 mph. The truck rides and drives normally and there doesn't seem to be any metal to metal contact noises or clunking and the hubs dont seem to be hot to the touch. I was thinking improperly balanced tires, wheel bearing, or front carrier assembly. What it could be? The noise just suddenly started and I was wondering if I should keep driving it?
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My 11 cc lb 4x4 6.2 has a clunking/loose sound coming from the front end. It is prominent when going over small/medium bumps but not so much large bumps. I have had my local dealer and a couple local shops look at it and they all say everything checks out. It definitely seems like something is loose in the front suspension. I just put new Gabriel max control shocks on all four corners. I have no play in wheel bearings or ball joints. Tie rod ends also look fine.
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I've been noticing a grinding coming from the front end of my 2012 f250 4x4, mostly while turning. It seems like its worse over uneven terrain, bumpy dirt roads, things like that, but I have noticed it on occasion while on seemingly smooth roads. Also a couple times while turning and lightly braking I could feel it interfere with the brakes. They wouldn't grab completely and you could feel the grinding in the pedal. I've been crawling around looking for rub marks or any indication of what might be causing it but until recently I hadn't noticed anything. Today though I found this. I'm guessing bad ball joint or tie rod maybe? Maybe just need alignment?
Passenger side lower control arm ...
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I have a 2001 f250 4x4 about 4 months ago I replaced my pass. side front wheel bearing unit and here recently about 3 to 4 weeks ago I get a grinding/ rubbing sound when ever I turn right it gets louder the harder the right turn I do not seem to notice it as much moving at speed but driving through parking lots and slow speed right turns I can hear it. I have checked everything and nothing is loose and I can not see any signs or fresh rub marks on anything. I am getting to the point of just buying a new unit and replacing the one I just replaced. What my problem could be?
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I have a 2000 F250 SD with the V10 engine. The problem that I am having with it as of late is that whenever I perform a full turn I hear some clunking coming from the front end. The clunking is similar to that heard from cars that use CV joints FWD but of course it sound more "manly"
Anyways, my truck has the full axle on front so I suppose it could be either the u-joint at the hub or the hub itself. I would like some pointers so I can acquire the required parts.
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2004 F-250 FX4 SB 5.4 V8 140k
Issue: rattling/clicking noise from passenger front wheel area at speeds lower than 15MPH, made worse under light braking and/or turns to the right.
Clicking sound is speed dependant.
Spindle? Hub? Balljoint? Sway joint? Rotor Issue?
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My 03 F250 7.3 is making a grinding noise when I let my foot off the accelerator and coast in 4x4, I replaced the hubs with new warn premium hubs and it is still making the noise. The noise does not occur when I take it out of 4x4.
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1999 f250 super Duty V10... I am having some problems with switching out of four wheel drive. S, when I flip the switch back to 2 wheel drive everything, seems ok at first, but within a mile or two I will hear this grinding coming from the front that sounds like the gears aren't completely disengaging. The inky thing that prevents this grinding from happening is switching back into fire wheel drive and keeping it there. What might be causing it to not stay disengaged ?
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we've had a bunch of snow this week and I've been driving around with my hubs locked in. today I noticed when I was slowing down to pull into my driveway I could hear a slight squeaking sound(sounded like a squeaky belt) coming from the front.
I verified it was coming from underneath the truck behind the engine compartment so I unlocked the hubs and went for a drive, the sound was gone. I crawled underneath and turned the front driveshaft by hand and I could hear a slight rubbing sound at the back of the pinion. The bearing doesn't have any play in and there are no leaks. What is going on? Could the bearing be starting to fail or could the rubber seal around the pinion have some grit in it causing the noise?
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When my truck is parked, I go to the rear tire and shake it back and forth and hear a slight clunking noise from either the tire or rear end. Its like the axle is making the noise?
2000 7.3 Power Strke Super Crew 4x4
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2000 Ford F250 crew cab 4 x 4 with 7.3. 6 speed transmission.
I just had a new clutch installed and now I am have a grinding noise when putting it into 1st gear and when I change from granny to first it will grind also. I did not have this issue before having the clutch replaced.
I have also just had a new hydraulic clutch kit installed.
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The problem I am having is that there is a grinding noise when in park. If i shift into gear then it is fine but shifting back to park very big grinding noise. At the same time I have the Speedometer and fan for the heat not working as well as the heater for the seats.
This problem is so bad I am afraid to drive and get stuck somewhere. I have checked the starter and it is tight ad secure. all fluids are fine. Not sure what this would be? This is the single vehicle i have for work and family.
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2012 truck, started making a noise today. I cannot tell what it is, but seems to be coming from the passenger front suspension, its a crunching/light clunking sound, happens when going over bumps, when the truck pitches one way or the other turning, and coming to a stop....
Truck has 6k miles, I did a quick visual inspection this afternoon, didn't notice much, but the sway bar endlink looked a bit odd though, not sure if normal, its gota little bend too it and seems to just contact the vac line mounted behind it, seemed unusual...
Maybe its its just one of the crappy rancho branded shocks is junk?
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I thought there was a v10 specific superduty section like how the psd does, but my thread went in the "performance, engine, troubleshooting" section.
I wanted more exposure than that particular small viewed area.
I don't have a video of the noise, but my 99 f450 v10 5spd has some iffy noise coming from the front. I've read so many threads on this and they either end with "my motor had 1-2-3 bad pistons" or "my flexplate was cracked" and all that dealt with chain tensioners were never finished.
I know what piston slap sounds like (worked on many cobras and lightnings with forged pistons that had it) and have experience with bad wrist pins and broken piston skirts, and this noise doesn't sound like any of it.
Noise is a loud clicking/clunking/Detroit diesel idle noise. When you rev the engine up it doesn't lighten or get better, only worse as rpm goes up. Oil is terrible looking, I'll be getting that changed this week.
Story on truck. I've had this thing for 4 years with blown motor. I got a buddy that acquired a parts truck and he said it ran good. I dropped my truck off and he swapped the engine. I got my truck back running, but with this engine noise. He said it needs to get run some more and change oil.
I think it's timing tensioners, my buddy says it will come out of it, a mechanic friend says it's going to blow up "because they all do" and I don't really want to replace the engine again.
If it's tensioners, how big of a job is it. I have the cam clamps and crank stop and the ford tools to make sure crank and cams don't rotate while apart.
I'm just 650 miles from my truck and may need someone else to do the work. Which sucks.
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Alright i got a 2000 f250 with the 7.3 and its stick, when i let off the clutch to start moving, and at low speeds like mainly 1st and 2nd gear. Right below the cab there's a loud kinda growling or rumble, it shakes the truck a bit til i start moving good. Then it goes away. But what it could be? I think pilot bearing.
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For starters I have a 1999 F-250 5.4l changed all 4 ball joints about 15,000 miles ago. I have been hearing a grinding noise coming from the front end for the last month only when I turn left and at slow speeds. I was servicing the TC so I threw it in 4 wheel to check it and it wouldn't engage until I started moving. When it did engage it was a bad grinding/ clunking sound coming from maybe the differential.
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