Ford Super Duty (1999-2016) :: F450 V10 - Loud Clicking / Clunking Noise Coming From The Front


Jun 11, 2014

I thought there was a v10 specific superduty section like how the psd does, but my thread went in the "performance, engine, troubleshooting" section.
I wanted more exposure than that particular small viewed area.

I don't have a video of the noise, but my 99 f450 v10 5spd has some iffy noise coming from the front. I've read so many threads on this and they either end with "my motor had 1-2-3 bad pistons" or "my flexplate was cracked" and all that dealt with chain tensioners were never finished.

I know what piston slap sounds like (worked on many cobras and lightnings with forged pistons that had it) and have experience with bad wrist pins and broken piston skirts, and this noise doesn't sound like any of it.

Noise is a loud clicking/clunking/Detroit diesel idle noise. When you rev the engine up it doesn't lighten or get better, only worse as rpm goes up. Oil is terrible looking, I'll be getting that changed this week.

Story on truck. I've had this thing for 4 years with blown motor. I got a buddy that acquired a parts truck and he said it ran good. I dropped my truck off and he swapped the engine. I got my truck back running, but with this engine noise. He said it needs to get run some more and change oil.

I think it's timing tensioners, my buddy says it will come out of it, a mechanic friend says it's going to blow up "because they all do" and I don't really want to replace the engine again.

If it's tensioners, how big of a job is it. I have the cam clamps and crank stop and the ford tools to make sure crank and cams don't rotate while apart.
I'm just 650 miles from my truck and may need someone else to do the work. Which sucks.

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Ford Super Duty (1999-2016) :: Crunching / Clunking Noise Coming From Passenger Front Suspension

2012 truck, started making a noise today. I cannot tell what it is, but seems to be coming from the passenger front suspension, its a crunching/light clunking sound, happens when going over bumps, when the truck pitches one way or the other turning, and coming to a stop....

Truck has 6k miles, I did a quick visual inspection this afternoon, didn't notice much, but the sway bar endlink looked a bit odd though, not sure if normal, its gota little bend too it and seems to just contact the vac line mounted behind it, seemed unusual...

Maybe its its just one of the crappy rancho branded shocks is junk?

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I've had the 450 a little over two years. Its used 95% of the time for hauling trailers, including the toy hauler. Has not given me a single problem since day one and now has around 21,000 on the odometer.

Lately I've noticed a "grinding" sound coming from the front end somewhere. It is most apparent when I'm turning at slow speeds; especially left. To describe it would be similar to worn out brake pads or maybe a wheel bearing going bad. It does it whether I'm on the brakes or not.

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With the tranny in neutral and clutch out is when it is the loudest. With the clutch in their is 0 noise. The sound is a spinning clacketing sound best I can describe. The clutch is 2yrs old and was installed by a local shop using all OEM parts, the fluid level is perfect and looks brand new. The sound has come on gradually over the past 6 months but now can be felt thru the floor at the top of the gears as a rumble. The funny thing is that their are no performance issues like grinding,popping out of gear,hard shifting,etc.

This is not rolling gear mesh it is very loud clacking clunking sound coming directly from the tranny, not the transfer case, nor rears or u joints. This is standing still. Sometimes it will be a little less loud if I roll to a stop in neutral with the clutch out as opposed to gearing down to a stop push clutch in goto neutral and letting clutch out.

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Ford 7.3L Power Stroke (1999-2003) :: Fairly Loud Clicking / Clunking Sound Coming From Front Under The Hood

So my '01 E350 has been fine but tonight when I went to start it I didn't get a WTS light and the SES light was on and there was a weird number on my PHP Hydra that looked like r5 ? This happened a few times back to back so I tried starting it and it just cranked and cranked. Wtf? So I started pushing the button on the chip and all of the sudden I got the WTS light and the hydra flashed, now the chip was on tune 10 instead of 5 where it was when I parked it. I should also note that during these episodes there was a fairly loud clicking/clunking sound coming from the drivers front under the hood when I toggle the key on.. Sounds like maybe a relay? Louder than I recall ever hearing.

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Ford Super Duty (1999-2016) :: 2011 F250 - Clunking / Loose Sound Coming From Front End

My 11 cc lb 4x4 6.2 has a clunking/loose sound coming from the front end. It is prominent when going over small/medium bumps but not so much large bumps. I have had my local dealer and a couple local shops look at it and they all say everything checks out. It definitely seems like something is loose in the front suspension. I just put new Gabriel max control shocks on all four corners. I have no play in wheel bearings or ball joints. Tie rod ends also look fine.

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Ford Super Duty (1999-2016) :: Loud Clicking Noise From Turn Signal Switch?

Example, if I'm turning the wheel to the left with the left turn signal on there will be a LOUD click, click, click ect. sound from the column. The sound is louder than the turn signal relay and can be heard with the radio on.

Today is the third time I've brought it in to have fixed and now they tell me it is "normal". They came to the conclusion that it is "normal" because two other trucks on their lot make a noticeable clicking sound and one is just as loud as mine. However, My truck JUST STARTED making the noise a few months ago and was quiet when I originally bought it.

I know this is not a big problem ,but it is annoying and I want it fixed. Anyways, my Ford dealer had bailed out on me so how do I fix it myself?

Can you hear the column switch clicking ALOUD in your truck?

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Ford Super Duty (1999-2016) :: 2004 F450 - Loud Click Almost A Bang When Cruise Control Shut Off

I've got a 2004 F450 that I'm loving, but suddenly having an issue getting it into gear. To get it out of park and into another gear I've got to turn the key a little father towards start (somewhere in between normal after start position and actually engaging the starter) and then the column shifter will actually let me get out of park and into another gear. Once I've done this there is no problem moving between gears. Last, this has to be related since it started at the same time - when I'm in cruise control it takes a greater amount of force on the brake to get the cruise control to shut off. When it finally does, it makes a loud click, almost a bang. If I only lightly push on the brake it won't kick off the cruise control and the engine will increase power to keep the speed and fight me on the brake.

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Ford Super Duty (1999-2016) :: Clicking Noise From Front Axle

I have a slight problem and don't know how serious it is. I own a 2003 F350 with a lift kit. After my drive shaft shattered last September. due to a U-Joint a clicking noise started up in the front axle area after we locked the hubs so we could crawl it down the road out of traffic.

What would be the likely causes and how much would a typical repair/replace cost?

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Im working on a 03 f-450 that has a front end vibration, it starts when you hit 25 mph and its a humming / vibration that seems more to the passenger side than the drivers side. You can also hear it decrease when you come down in speed and it dissappears below 25 mph. Its a 2003 F-450 CC 4x4 DRW with the v-10.

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Ford Super Duty (1999-2016) :: 2004 F250 4X4 - Front End Rumble - Squeaking / Grinding Noise Then Clunking

So to start at the beginning.... Traveled across Canada East to West towing 11000lb travel trailer, no problem. Have used 4x4 in a few campsites to pull out of a pitch without spinning the wheels and causing damage to the site when it has been really wet. All good.

Got to Banff in December and the town was an Ice rink, engaged 4x4 and all good. Crossed the Rockies and the 4x4 starts making grinding noises. Up and down some mountains and squeaking, grinding noise then clunking.

I have manual hubs, disengage and the noise all goes away. Engage 1 hub and no noise. Engage both hubs, noise back.

I bought some needle bearings and went to swap them. Got hubs apart and they look good. No scoring on the drive shafts. They are not dry, but as I have them open, repack them with grease anyway.

Do more research... Remove ABS sensor and repack main bearings with grease. (broke one sensor pulling it out, too cold plastic brittle oops). Still clunking noises.

The universal joints look good, doesn't appear to be any play in them. However, the axle seal (knuckle seal) (F81Z-3254-CB) does move around a lot in it's metal casing. It is tight on the shaft, but with the hub off, I can move it in and out, and move it side to side. If I had ESOF hubs I guess they would not be locking as I'm sure there would be no vacuum in there!

Question is then, would this seal be allowing the universal joint to wobble under load in 4x4 mode? Would this wobble be the cause of the rumble? As it is labelled as a seal and not a bearing, I wouldn't of thought this would have been a loaded point, and the weight would have been taken by the associated bearings and it could be run without this seal? But if it is not this, then I'm still looking for a clue as to what is making the rumble....

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I have a 99 f250 4x4 super duty. Just started getting a loud squealing noise off and on in the front end. Changed the ujoints and axle seals on both sides. They where all in bad shape. It still makes the noise off and on while in 2wd. If I lock the hubs in it doesn't. What it could be ?

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Ford Super Duty (1999-2016) :: 2003 - Clicking Noise Form Front While Driving?

2003 F350 4.4 5.4L auto. The front hub assemblies, seals, axle ujoints and upper/lower ball joint were all replaced. I bought all the parts gave them to the mechanic and told him if there's problems call me. I took a week off went to MS and he never called. I go to get truck he tells me, the bearings in the hubs are not spinning freely causing the axles to spin. I checked the hubs they are in the unlock position (Warn manual hubs). Originally auto hubs. Now i have the whole front diff spinning and the front drive shaft is spinning too. Clacking and clicking from the front wgen driving. Oh he said the front drive shaft ujoint was bad also. I paid $600 to have it all replaced and i get it back wrong. Is there something i need to check on the hubs that he maybe did wrong? Or is it possible i was sold the wrong hub assemblies?

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Ford Super Duty (1999-2016) :: 2009 F450 - Dry Ball Bearing Sound From Front Of Engine

I have 2009 F-450 6.4L Diesel with 41K miles and just started to have a noise that can be heard up in the CAB of the truck while driving or idling. It sounds like a dry ball bearing that would go bad in home computer AC power supply or CPU cooling fan. The sound starts when the engine is at full operating temperature and most noticeable and the loudest if you are standing in front of the engine at idle outside.

Checked all fluids and they are normal. Turning the steering wheel doesn't affect the sound either or turning off the AC. Check engine light has not come on. The only thing I have noticed is that clutch fan stays on a very long time after starting cold and takes about a mile or two before it disengages. The truck is only used to tow a 36' 5th wheel and sits the majority of the time.

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Ford Super Duty (1999-2016) :: Fairly Loud Noise Coming From Just Right Of Center Fold Down Cup Holders

The Truck: 2008 F350 Super Duty, Lariat Crew Cab 6.4 Diesel, Off Road package with just under 90K.

The Noise: It sounds like a cross between Morse code ticking (No Morse code message. I thought of that) and the sound a styrofoam cup makes when it rubs against another cup. The noise is fairly loud. Noticeable at standard conversation speaking levels. Doesn't just go away once it starts.

The Apparent Location Of The Noise: Sounds like it's coming from just right of my center fold down cup holders between the driver and passenger sides of the dash.

Process Of Elimination: No set rule for when it starts to happen but it doesn't happen all the time. SEEMS like it happens after a longer trip.

Air conditioning on or off doesn't make it stop. Fan on or off doesn't change anything. Restarting truck at a stop light doesn't change anything.

Varying truck speed doesn't make a difference. Banging on the dash near the sound doesn't make a difference.

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