Ford Super Duty (1999-2016) :: 2003 F450 - Loud Clicking Sound Coming From Under Dash


Sep 23, 2016

I have a 2003 Ford F450 super duty xl. At first there was a loud clicking sound coming from under my dash. I charged the battery up and the sound went away but the truck will fire up but not turn over and start. I thought maybe it could be the relays but the clicking sound quit.

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Ford Super Duty (1999-2016) :: F450 V10 - Loud Clicking / Clunking Noise Coming From The Front

I thought there was a v10 specific superduty section like how the psd does, but my thread went in the "performance, engine, troubleshooting" section.
I wanted more exposure than that particular small viewed area.

I don't have a video of the noise, but my 99 f450 v10 5spd has some iffy noise coming from the front. I've read so many threads on this and they either end with "my motor had 1-2-3 bad pistons" or "my flexplate was cracked" and all that dealt with chain tensioners were never finished.

I know what piston slap sounds like (worked on many cobras and lightnings with forged pistons that had it) and have experience with bad wrist pins and broken piston skirts, and this noise doesn't sound like any of it.

Noise is a loud clicking/clunking/Detroit diesel idle noise. When you rev the engine up it doesn't lighten or get better, only worse as rpm goes up. Oil is terrible looking, I'll be getting that changed this week.

Story on truck. I've had this thing for 4 years with blown motor. I got a buddy that acquired a parts truck and he said it ran good. I dropped my truck off and he swapped the engine. I got my truck back running, but with this engine noise. He said it needs to get run some more and change oil.

I think it's timing tensioners, my buddy says it will come out of it, a mechanic friend says it's going to blow up "because they all do" and I don't really want to replace the engine again.

If it's tensioners, how big of a job is it. I have the cam clamps and crank stop and the ford tools to make sure crank and cams don't rotate while apart.
I'm just 650 miles from my truck and may need someone else to do the work. Which sucks.

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Ford Super Duty (1999-2016) :: 2003 F250 Making Recurring Clicking Sound From Under The Dash On Left Side

My 2003 F-250 5.4l gas started making a recurring clicking sound from under the dash on the left side. It started last summer and would repeat numerous times each time I had the truck out. It's the kind of sound the turn signal makes. Always 5 clicks. It stopped happening when the weather got cold here in Canada, but started again this week (maybe because of the the warm weather we're having). How do I troubleshoot what the issue is? If the headlights are off it also flashes the lights in the instrument cluster five times.

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Ford Super Duty (1999-2016) :: 2004 F450 - Loud Click Almost A Bang When Cruise Control Shut Off

I've got a 2004 F450 that I'm loving, but suddenly having an issue getting it into gear. To get it out of park and into another gear I've got to turn the key a little father towards start (somewhere in between normal after start position and actually engaging the starter) and then the column shifter will actually let me get out of park and into another gear. Once I've done this there is no problem moving between gears. Last, this has to be related since it started at the same time - when I'm in cruise control it takes a greater amount of force on the brake to get the cruise control to shut off. When it finally does, it makes a loud click, almost a bang. If I only lightly push on the brake it won't kick off the cruise control and the engine will increase power to keep the speed and fight me on the brake.

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Ford Super Duty (1999-2016) :: F350 - Loud Clacking Clunking Sound Coming Directly From Trans

With the tranny in neutral and clutch out is when it is the loudest. With the clutch in their is 0 noise. The sound is a spinning clacketing sound best I can describe. The clutch is 2yrs old and was installed by a local shop using all OEM parts, the fluid level is perfect and looks brand new. The sound has come on gradually over the past 6 months but now can be felt thru the floor at the top of the gears as a rumble. The funny thing is that their are no performance issues like grinding,popping out of gear,hard shifting,etc.

This is not rolling gear mesh it is very loud clacking clunking sound coming directly from the tranny, not the transfer case, nor rears or u joints. This is standing still. Sometimes it will be a little less loud if I roll to a stop in neutral with the clutch out as opposed to gearing down to a stop push clutch in goto neutral and letting clutch out.

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Ford Super Duty (1999-2016) :: 2009 F450 - Dry Ball Bearing Sound From Front Of Engine

I have 2009 F-450 6.4L Diesel with 41K miles and just started to have a noise that can be heard up in the CAB of the truck while driving or idling. It sounds like a dry ball bearing that would go bad in home computer AC power supply or CPU cooling fan. The sound starts when the engine is at full operating temperature and most noticeable and the loudest if you are standing in front of the engine at idle outside.

Checked all fluids and they are normal. Turning the steering wheel doesn't affect the sound either or turning off the AC. Check engine light has not come on. The only thing I have noticed is that clutch fan stays on a very long time after starting cold and takes about a mile or two before it disengages. The truck is only used to tow a 36' 5th wheel and sits the majority of the time.

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Ford Super Duty (1999-2016) :: 2003 F450 - Front End Vibrates Over 25 MPH?

Im working on a 03 f-450 that has a front end vibration, it starts when you hit 25 mph and its a humming / vibration that seems more to the passenger side than the drivers side. You can also hear it decrease when you come down in speed and it dissappears below 25 mph. Its a 2003 F-450 CC 4x4 DRW with the v-10.

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Ford Super Duty (1999-2016) :: 2001 F450 - Chime Begins To Sound As Soon As The Truck Starts To Roll When Started?

2001 F450/6.8 gasser. Auto trans. This strange thing just appeared from nowhere. Start the truck, put it gear. As soon as the truck starts to roll, the chime begins to sound. If I continue on, it'll beep 80 or 90 times before stopping. As soon as brakes are applied and the wheels stop turning, chime disappears. Happens in forward or reverse. No lights appear in the cluster. A check with an Actron scanner shows no codes or MIL. Seat belts are buckled.

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Ford Super Duty (1999-2016) :: 2003 F450 - Horn Not Working / Relay Location

Attempting to debug the Horn not working on my 2003 Ford F450, The fuse is good (shown as #37 15 amps) so next I would like to check the Horn relay.

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Ford Super Duty (1999-2016) :: 2003 F450 Won't Start Cold - Minor Oil Leak

I have a 2003 F450 PSD which won't start cold. I leave it plugged in overnight and it won't start in the morning without starting fluid. I spray a little while cranking and it turns right over. It runs really rough for a few minutes but as it gets hotter it settles down and runs like it's brand new.

Once at operating temp it will start up again no problem. I changed the GPs, the GPR, the valve cover gaskets and GP harnesses, 2 brand new batteries, oil change, fuel filter, air filter. I can't imagine what the problem can be.

I know the icp sensor is bad, I checked it and it has oil in it, but it still won't start unplugged so that isn't the main problem. I noticed it has a minor oil leak, not sure of where it's coming from, but it seems to leak when the truck settles.

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Ford Super Duty (1999-2016) :: Ticking / Clicking Noise Under Dash?

Diesel truck starts fine. Idles up in cold. Runs fine. Sitting in cab I hear a random clicking. This sound comes and goes. Driving down the highway at 70 it will do it. After an hour or so it won't do it any more. If I shut the truck off and start it again the random clicking will resume it comes and goes? Where to start looking. It sounds like the click from dead batteries but the batteries will turn over engine and start with no problems.

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Ford 7.3L Power Stroke (1999-2003) :: Fairly Loud Clicking / Clunking Sound Coming From Front Under The Hood

So my '01 E350 has been fine but tonight when I went to start it I didn't get a WTS light and the SES light was on and there was a weird number on my PHP Hydra that looked like r5 ? This happened a few times back to back so I tried starting it and it just cranked and cranked. Wtf? So I started pushing the button on the chip and all of the sudden I got the WTS light and the hydra flashed, now the chip was on tune 10 instead of 5 where it was when I parked it. I should also note that during these episodes there was a fairly loud clicking/clunking sound coming from the drivers front under the hood when I toggle the key on.. Sounds like maybe a relay? Louder than I recall ever hearing.

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Ford Super Duty (1999-2016) :: Loud Clicking Noise From Turn Signal Switch?

Example, if I'm turning the wheel to the left with the left turn signal on there will be a LOUD click, click, click ect. sound from the column. The sound is louder than the turn signal relay and can be heard with the radio on.

Today is the third time I've brought it in to have fixed and now they tell me it is "normal". They came to the conclusion that it is "normal" because two other trucks on their lot make a noticeable clicking sound and one is just as loud as mine. However, My truck JUST STARTED making the noise a few months ago and was quiet when I originally bought it.

I know this is not a big problem ,but it is annoying and I want it fixed. Anyways, my Ford dealer had bailed out on me so how do I fix it myself?

Can you hear the column switch clicking ALOUD in your truck?

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Ford Super Duty (1999-2016) :: F350 - Clicking Under The Dash Every Time When Connect The Battery

Every time I connect the battery I get a clicking under the dash its non stop until I remove the battery cables. just when I remove the left passenger side battery. When I put in the key while its clicking and try to start its almost like I have no power the needle just drops down to nothing. The batteries have a full charge I pulled them off and charged over night also brought them in and had them tested. Seems like a serious short in the electrical but that clicking under the dash coming from fuse box scares me. I did pull all the relays and it still clicks.... doesn't sound good! 1999 F350...

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Ford Super Duty (1999-2016) :: Clicking Sound From Front Right Wheel When Hub Is Not Locked

2004 F350 150,000km ... I have a rattling/clicking sound from the front right wheel when the hub is not locked (Free) and I hit small holes or run over rough roads. the sound is gone when I lock the hub front hubs.

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Ford Super Duty (1999-2016) :: 2005 F250 Won't Crank / Just Clicking Sound From Starter

I have a 2005 f-250 King Ranch 5.4 triton engine...my problem occurs when i turn the key to start the pickup....i get a clicking sound and then nothing....when i use a portable jump starter, it fires right up...on the other hand, when i try to jump from a running vehicle i only get a clicking sound from the starter...

not sure what i should be testing...also, when i bought the vehicle it had been sitting for several months...for my test drive, they used a commercial charger/starter to fire the truck...i drove it about 10 miles, stopped, turned off the motor and 10 minutes later it wouldn't start...when i contacted the owner, he drove to me and "reset" the kill switch under the fuse box in the cab and then jump started the truck...

I drove it 40 miles home and for 4 days had no starting issues...on day 5 forward, i have had to use the portable jump starter every time...my battery shows 13 amps resting and drops to 5 amps when i try to start without portable jump starter...when i start it with the portable jump starter, it only drops to 10 amps...

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Ford Super Duty (1999-2016) :: F450 - 4.30 Or 4.88 Gears?

I have a 1999 F450 that was bought new as a cab and chassis. The truck belonged to my dad who passed away two years ago and now I have it. I am wondering if it has 4.30 or 4.88 gears. The rear end is huge! It has an aluminum cover with cooling fins on it, not sure if they both had that or not. I looked online and I think it said all cab and chassis had 4.88?

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Ford Super Duty (1999-2016) :: Loud Spinning Sound When Driving Down The Road

I have a 2004 Ford f250 6.0. When driving it down the road i will hear a loud spinning sound, sorta like putting a playing card in your bicycle spokes. The sound can be heard until I make a complete stop where at that time the sound stops and a clunk can be felt. After that the truck sounds normal. This also only happens once between starting the truck and turning it off. I took it into the shop and they could not hear the sound, all they said is i need new ball joints.

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Ford Super Duty (1999-2016) :: No Power Coming Into Dash Engagement Switch

It is a 99 F350 diesel automatic. T- case motor is good. Relays are new. All fuses are good. I have no power coming into the dash engagement switch. Bought this pickup for a backup farm truck and need the 4x4 to work.

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Ford Super Duty (1999-2016) :: F450 Missing When Cold

My 99 f450 7.3 runs bad on first start of day. I checked the codes 3 codes p0475, p0470 and p1247. Now here is what I tried I plugged it in over night and it will start and run as should the next morning with out side temp 47. Drove the truck late yesterday evening didn't plug up tried it this morning with a outside temp of 47 truck starts but missing and like of power. My problem seems to be temp related. Will low boost pressure cause this problem what do I need to do?

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Ford Super Duty (1999-2016) :: F450 - Terrible Vibration Between 70 - 80 MPH

Purchased new 2016 450 platinum. Has less than 800 miles on it and has a terrible vibration between 70-80 mph... Already have taken to dealer who stated there was a wheel out of balance and that they fixed the issue. But still present.

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