Ford Super Duty (1999-2016) :: Clicking Sound From Front Right Wheel When Hub Is Not Locked


Apr 21, 2016

2004 F350 150,000km ... I have a rattling/clicking sound from the front right wheel when the hub is not locked (Free) and I hit small holes or run over rough roads. the sound is gone when I lock the hub front hubs.

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Ford Super Duty (1999-2016) :: 2004 F250 - Rattling / Clicking Noise From Passenger Front Wheel?

2004 F-250 FX4 SB 5.4 V8 140k

Issue: rattling/clicking noise from passenger front wheel area at speeds lower than 15MPH, made worse under light braking and/or turns to the right.

Clicking sound is speed dependant.

Spindle? Hub? Balljoint? Sway joint? Rotor Issue?

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Ford Super Duty (1999-2016) :: F350 - Steering Wheel Is Locked

The steering wheel is locked on my 99 F-350. I messed around with the stupid thing for quite a while this evening and it won't budge! I need it to haul hay tomorrow....

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Ford Super Duty (1999-2016) :: 2006 F350 - Rattling Sound When Engaged In Front Wheel Drive

This must have been asked before but I couldn't find any thread about it. Have a 2006 F350 that makes a rattling sound when engaged in front wheel drive. Sounds a bit like a loose ball from a ball bearing (or a small stone) rolling around. What might be causing this?

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Ford Super Duty (1999-2016) :: F350 - Steering Wheel Locked While Driving

Yesterday while traveling about 30mph and starting into a slight left turn the steering wheel locked, when the brake pedal was applied it was rock hard and would not engage braking resulting in a single vehicle crash, no injuries. 8300 miles...

How would I make Ford aware of this incident and get them involved? Is it likely that such events may have been logged somehow in the computer? The truck is at our collision repair shop waiting for an insurance adjuster to inspect.

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Ford Super Duty (1999-2016) :: Clicking Sound In Front Left When Make Sharp Turns To The Left And Hit Small Bumps

2004 PSD 4x4 72k. I thought I would be proactive so I bought the front ball joints and have plans to install them but recently I starting hearing (and feeling) a clicking sound in the front LEFT when I make sharp turns to the left and hit small bumps now and again. I jacked up the front end and am able to get 1/4" of movement front to back (top to bottom so not steering) in the wheel.

I narrowed it down to the hub. I took it apart and it is most likely a sealed unit so no adjustment is possible....that I can see.I pulled out the locking hub and got as far as I can to know there is not an adjustment. Need to confirm that it indeed is a sealed bearing and if so what are the part number(s) I may need to repair it.

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Ford Super Duty (1999-2016) :: 2005 F350 4x4 - Front Passenger Side Hub Is Stuck Locked In

Ok so I got a good deal on a used F350. When I got it home I found the heater was stuck on defrost. I posted on here a few weeks ago with questions on what could be wrong. From that post I learned that my front passenger side hub is stuck locked in. I pulled the vacuum lines at every connection from the pump on and had good vacuum all of the way to the passenger side hub. I turned the axle shafts and found the drivers side is free the passenger side is locked.

I flipped the dash switch and heard the drivers side hub lock. Then I turned the axles again and found they were in fact both locked in. I flipped the switch back to 2H and the drivers side freed and the passenger side was still stuck locked in. So I pulled the passenger side hub off of the truck and found it was seized up. I put it back together and locked both hubs in manually until payday when I can pick up a new hub.

Yesterday we had a lot of ice! Where I park the pickup the front wheels drop into a low spot. I could not get backed out of my driveway with the front wheels in the hole and the rear wheels on ice, so I flipped the switch to 4x4 and tried again. It still could not pull out, the front wheels didn't seem to engage. Now I am thinking I have more troubles than just the one hub stuck locked in.

So, my questions now are, 1 if the passenger side hub is bad but both are locked in it should still go into 4x4 correct? 2, the 4x4 light on the dash lights up when I flip the switch. If I had a bad switch or fuse would I still get the same result (light on and drivers side hub clicking in)? Does this pickup have to move a few feet before it engages the 4x4 or should it click right in? And finally what is a short explination of how the 4x4 system works. The dash switch engages the solenoid on the firewall to switch vacuum down to the hubs but what else does it do? I assume it has some kind of switch or motor in the transfer case that engages the 4 wheel drive?

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Ford Super Duty (1999-2016) :: 2003 - Front Wheels Won't Lock Even When Turn To Locked Position

My son has a 2003 Super Duty with auto locks, but the front wheels won't lock even when turn to locked position. Also when it's in two wheel drive the front drive shaft and axles still spin, are the hubs locked up or is it in the transfer case?

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Ford Super Duty (1999-2016) :: Clicking Noise From Front Axle

I have a slight problem and don't know how serious it is. I own a 2003 F350 with a lift kit. After my drive shaft shattered last September. due to a U-Joint a clicking noise started up in the front axle area after we locked the hubs so we could crawl it down the road out of traffic.

What would be the likely causes and how much would a typical repair/replace cost?

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Ford Super Duty (1999-2016) :: 2005 F250 Won't Crank / Just Clicking Sound From Starter

I have a 2005 f-250 King Ranch 5.4 triton engine...my problem occurs when i turn the key to start the pickup....i get a clicking sound and then nothing....when i use a portable jump starter, it fires right up...on the other hand, when i try to jump from a running vehicle i only get a clicking sound from the starter...

not sure what i should be testing...also, when i bought the vehicle it had been sitting for several months...for my test drive, they used a commercial charger/starter to fire the truck...i drove it about 10 miles, stopped, turned off the motor and 10 minutes later it wouldn't start...when i contacted the owner, he drove to me and "reset" the kill switch under the fuse box in the cab and then jump started the truck...

I drove it 40 miles home and for 4 days had no starting issues...on day 5 forward, i have had to use the portable jump starter every time...my battery shows 13 amps resting and drops to 5 amps when i try to start without portable jump starter...when i start it with the portable jump starter, it only drops to 10 amps...

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Ford Super Duty (1999-2016) :: 2000 - No Power To Front Wheel After Replacement Of Auto Front Lockers?

I have a 200 f250 v10 srw 4x4.. I've replaced the auto front lockers with warn premium manuals. I cannot get power to the front wheels. The lockers appear fine. I hear the actuator function when I activate 4x4. Whats the possibility of a bad transfer case or front diff and how do i check? I've searched but there seems to be a lot of non-answers.

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Ford Super Duty (1999-2016) :: 2003 - Clicking Noise Form Front While Driving?

2003 F350 4.4 5.4L auto. The front hub assemblies, seals, axle ujoints and upper/lower ball joint were all replaced. I bought all the parts gave them to the mechanic and told him if there's problems call me. I took a week off went to MS and he never called. I go to get truck he tells me, the bearings in the hubs are not spinning freely causing the axles to spin. I checked the hubs they are in the unlock position (Warn manual hubs). Originally auto hubs. Now i have the whole front diff spinning and the front drive shaft is spinning too. Clacking and clicking from the front wgen driving. Oh he said the front drive shaft ujoint was bad also. I paid $600 to have it all replaced and i get it back wrong. Is there something i need to check on the hubs that he maybe did wrong? Or is it possible i was sold the wrong hub assemblies?

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Ford Super Duty (1999-2016) :: 2003 F450 - Loud Clicking Sound Coming From Under Dash

I have a 2003 Ford F450 super duty xl. At first there was a loud clicking sound coming from under my dash. I charged the battery up and the sound went away but the truck will fire up but not turn over and start. I thought maybe it could be the relays but the clicking sound quit.

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Ford Super Duty (1999-2016) :: 2006 - Front End Clicking And Grinding While Making Turns - Replace?

I recently noticed my truck (2006 f250 v8) making some clicking noises on really sharp turns and also horrible grinding when stopping (like the brake pads were shot).

I replaced the pads a couple years ago, so I didn't then they were bad, but I took a look tonight. What I found was a couple of seals blown on both sides!

What these are and how this might have happened? They look the same on both sides. How do I replace them?

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Ford Super Duty (1999-2016) :: F450 V10 - Loud Clicking / Clunking Noise Coming From The Front

I thought there was a v10 specific superduty section like how the psd does, but my thread went in the "performance, engine, troubleshooting" section.
I wanted more exposure than that particular small viewed area.

I don't have a video of the noise, but my 99 f450 v10 5spd has some iffy noise coming from the front. I've read so many threads on this and they either end with "my motor had 1-2-3 bad pistons" or "my flexplate was cracked" and all that dealt with chain tensioners were never finished.

I know what piston slap sounds like (worked on many cobras and lightnings with forged pistons that had it) and have experience with bad wrist pins and broken piston skirts, and this noise doesn't sound like any of it.

Noise is a loud clicking/clunking/Detroit diesel idle noise. When you rev the engine up it doesn't lighten or get better, only worse as rpm goes up. Oil is terrible looking, I'll be getting that changed this week.

Story on truck. I've had this thing for 4 years with blown motor. I got a buddy that acquired a parts truck and he said it ran good. I dropped my truck off and he swapped the engine. I got my truck back running, but with this engine noise. He said it needs to get run some more and change oil.

I think it's timing tensioners, my buddy says it will come out of it, a mechanic friend says it's going to blow up "because they all do" and I don't really want to replace the engine again.

If it's tensioners, how big of a job is it. I have the cam clamps and crank stop and the ford tools to make sure crank and cams don't rotate while apart.
I'm just 650 miles from my truck and may need someone else to do the work. Which sucks.

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Ford Super Duty (1999-2016) :: 2004 - Front Wheel Hub Stock?

I have a 2004 F250, CCSB, 6.0L, Fx4, Lariat.

I am trying to replace the passenger side front hub. I either have a bad hub, or I am not installing it properly. I have it installed with the locking hub unlocked and trying to turn the hub, the entire passenger side axle spins. It is also very hard to turn it. I strapped axle, and the hub is almost impossible to turn, with or with out the actual hub installed.

This is the second hub that I installed with the same results. I''m not ruling out bad out of the box, but it is the second one I installed today.

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Ford Super Duty (1999-2016) :: Greasing Front Wheel Bearings?

If front wheel bearings can be greased through the abs wire hole on a f250 4X4, will that work on a sealed bearing on a gm product? I have done my f250 but I also have a 2004 suburban.

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Ford Super Duty (1999-2016) :: Front End Hop When Only Turning Right In 4 Wheel Drive

1. Why does my front end hop when only turning right in 4 wheel drive?

2. O nly one of my back tires spin, so does that mean that when I put it in 4 wheel drive I only have 3 tires spinning?

oh I got a 2001 xl 5.4 f250 and is this normal

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Ford Super Duty (1999-2016) :: Vibration In Front End - Wheel Bearings

I have a 2000 F350 4X4 crew cab and have a vibration in the front end. I have done sone investigating and have come to the conclusion that is the front wheel bearings. The dealers says I have to buy the entire hub assemble but I seem to think different. But if I can replace the bearings any special tools that might make it easier ..

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Ford Super Duty (1999-2016) :: New Gear Box And Front End But Still Sloppy At The Wheel

I replaced my steering gearbox with a remanufactured oem gearbox (no, not the redhead. I wish I'd had the extra money but I didn't.) I replaced the factory sway bar (1.25" diameter) with the Excursion sway bar that came on my axle (1.4" diameter) along with polyurethane bushings and greaseable end links. I replaced wheel bearings, ball joints, track bar bushings, tierods (ends, sleeves, the whole nine yards). Literally everything from the gearbox down, besides the pitman arm, is brand new.

The next day I took it in and got it aligned at Goodyear. The steering is noticeably more responsive, but I still have 1-2" of play either way before I get a response. I'm skeptical about tightening the gearbox. I did that on the old one and it improved steering for a couple years, but this new one shouldn't require any tightening.

I have yet to install new steering stabilizers, but I can recognize bump steer versus this problem on a straight, smooth road. I'm sure the stabilizers won't change the 2 inches of play.

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Ford Super Duty (1999-2016) :: 2003 F250 Making Recurring Clicking Sound From Under The Dash On Left Side

My 2003 F-250 5.4l gas started making a recurring clicking sound from under the dash on the left side. It started last summer and would repeat numerous times each time I had the truck out. It's the kind of sound the turn signal makes. Always 5 clicks. It stopped happening when the weather got cold here in Canada, but started again this week (maybe because of the the warm weather we're having). How do I troubleshoot what the issue is? If the headlights are off it also flashes the lights in the instrument cluster five times.

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