Ford Super Duty (1999-2016) :: 2003 - Clicking Noise Form Front While Driving?


Dec 27, 2016

2003 F350 4.4 5.4L auto. The front hub assemblies, seals, axle ujoints and upper/lower ball joint were all replaced. I bought all the parts gave them to the mechanic and told him if there's problems call me. I took a week off went to MS and he never called. I go to get truck he tells me, the bearings in the hubs are not spinning freely causing the axles to spin. I checked the hubs they are in the unlock position (Warn manual hubs). Originally auto hubs. Now i have the whole front diff spinning and the front drive shaft is spinning too. Clacking and clicking from the front wgen driving. Oh he said the front drive shaft ujoint was bad also. I paid $600 to have it all replaced and i get it back wrong. Is there something i need to check on the hubs that he maybe did wrong? Or is it possible i was sold the wrong hub assemblies?

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Ford Super Duty (1999-2016) :: Clicking Noise From Front Axle

I have a slight problem and don't know how serious it is. I own a 2003 F350 with a lift kit. After my drive shaft shattered last September. due to a U-Joint a clicking noise started up in the front axle area after we locked the hubs so we could crawl it down the road out of traffic.

What would be the likely causes and how much would a typical repair/replace cost?

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Ford Super Duty (1999-2016) :: F450 V10 - Loud Clicking / Clunking Noise Coming From The Front

I thought there was a v10 specific superduty section like how the psd does, but my thread went in the "performance, engine, troubleshooting" section.
I wanted more exposure than that particular small viewed area.

I don't have a video of the noise, but my 99 f450 v10 5spd has some iffy noise coming from the front. I've read so many threads on this and they either end with "my motor had 1-2-3 bad pistons" or "my flexplate was cracked" and all that dealt with chain tensioners were never finished.

I know what piston slap sounds like (worked on many cobras and lightnings with forged pistons that had it) and have experience with bad wrist pins and broken piston skirts, and this noise doesn't sound like any of it.

Noise is a loud clicking/clunking/Detroit diesel idle noise. When you rev the engine up it doesn't lighten or get better, only worse as rpm goes up. Oil is terrible looking, I'll be getting that changed this week.

Story on truck. I've had this thing for 4 years with blown motor. I got a buddy that acquired a parts truck and he said it ran good. I dropped my truck off and he swapped the engine. I got my truck back running, but with this engine noise. He said it needs to get run some more and change oil.

I think it's timing tensioners, my buddy says it will come out of it, a mechanic friend says it's going to blow up "because they all do" and I don't really want to replace the engine again.

If it's tensioners, how big of a job is it. I have the cam clamps and crank stop and the ford tools to make sure crank and cams don't rotate while apart.
I'm just 650 miles from my truck and may need someone else to do the work. Which sucks.

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Ford Super Duty (1999-2016) :: 2004 F250 - Rattling / Clicking Noise From Passenger Front Wheel?

2004 F-250 FX4 SB 5.4 V8 140k

Issue: rattling/clicking noise from passenger front wheel area at speeds lower than 15MPH, made worse under light braking and/or turns to the right.

Clicking sound is speed dependant.

Spindle? Hub? Balljoint? Sway joint? Rotor Issue?

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Ford Super Duty (1999-2016) :: Front End Noise While Driving In 2WD

I have a 2000 F250SD 4x4 that has developed a nasty front end noise. I originally thought it was a suspension issue (seems like bumps in the road cause the noise but not always, turning does not cause it) but everything seems good. Steering is tight and there is no 3 and 9 oclock movement. Ball joints also seem good with no 12 and 6 movement. I have jumped up and down of the front bumper and cant recreate the noise either, removed the sway bar and the noise is still there. The only strange thing I notice was that with the truck in 2wheeldrive and the hubs unlocked I can turn the front drive shaft and the drive's side axle spins but the passenger side only turns intermittently. I'm sure this isn't right so I'm looking for diagnosing the cause. Since none of these parts should be moving while driving in 2wheeldrive could this also be the cause of the noise?

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Ford Super Duty (1999-2016) :: 2010 - Screeching Sound Form Engine?

My F450 2010 class C motor home has the V10 engine. In the RPM range of about 2200 - 2300, there is a screeching sound I believe is from the engine area. It does not matter what transmission gear I'm in thus the vehicle speed is not a factor - only happens in that engine RPM range. Seems to happen when slowly accelerating or decelerating through the 2200 - 2300 RPM range or continues to screech if I maintain that RPM. If I drop back or increase RPM out of the range it quits. If I accelerate thru the range a little quicker it doesn't happen. Also does not happen when parked and the engine is sped up.

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Ford Super Duty (1999-2016) :: A/C Blows Form Defrost Only - Vacuum Pump?

Its hot in St. Louis and my windshield sure is staying cold (ac blows from defrost vents only).

1999 Ford F350 7.3 diesel 4x4 (4x4 lever on the floor). About a month ago, the ac starts blowing out of the defrost vents only. I assumed it was a vacuum issue.

Lines looked good; very plyable still. Canister looked fine. The vacuum pump on the pass fender well smelled burnt, so I replaced it. Got the new pump in and it didn't work. Checked the fuse panel and found two blown fuses, replaced them and the pump worked.

Here's my issues: if AC max is used, the vacuum pump stops working and air blows through defrost only . If the dash switch is in the off position and then turned back on, air blows through defrost vents again and vacuum pump will not work.

Is there a solenoid or switch to this vacuum pump that I'm not seeing?

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Ford Super Duty (1999-2016) :: 2003 F250 - Moaning Noise From Front End At Highway Speeds

I noticed a moaning from the front end a few weeks back and it seems to be slowly getting a little worse. It is only noticeable when I'm accelerating or maintain speed, but as soon as I let off the accelerator and start to decelerate, it goes away. Sometimes, when the truck hasn't been driven for at least a couple hours, I pull away and there is a really noticeable sort of "clunk clunk clunk" but then it goes away and it just moans. I can also hear some noise from the front end at highway speeds, but of course it is hard to hear much else other than engine and road noise from the cab. It's a 2003 F250 with a 7.3 and four wheel drive.

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Ford Super Duty (1999-2016) :: Clicking Sound From Front Right Wheel When Hub Is Not Locked

2004 F350 150,000km ... I have a rattling/clicking sound from the front right wheel when the hub is not locked (Free) and I hit small holes or run over rough roads. the sound is gone when I lock the hub front hubs.

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Ford Super Duty (1999-2016) :: 2008 F250 - Oil Leak Form Radiator Hose At 122 K Miles?

Where this small leak coming from. Under my radiator hose. Took a pic of the leak.

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Ford Super Duty (1999-2016) :: 2003 F250 2WD - Rattling Thumping Noise Under Front End On Passenger Side

I have a 2003 F-250 6.0L 2WD and I recently noticed a rattling thumping noise under the front end on the passenger side. I noticed the rattle shortly after I got new tires, which are a hair bigger than the tires I had on it before. I thought it might be my new tires rubbing since they were bigger but then I noticed the rattle when I had my wheel straight and also when not moving at all. I've been driving it for a couple of weeks now with this rattle and I've been able to determine that it rattles most when I am going downhill and turning to the left putting more of the weight of the truck on the front right suspension components.

After reading several threads my first attempt to find the problem lead me to the discovery of a worn sway bar bushing. I thought this was for sure the problem and replaced both bushings and end links. But the rattle didn't go away. Then I thought maybe it was a bad wheel bearing so I replaced the wheel bearings in both front wheels. Still no change. Lastly, I happened to find a loose ABS line in the front right wheel well that was no longer secured and was banging against plastic. I secured that and still no change. All the bushings seem to be in good shape so I am considering taking it to a mechanic since I don't want to just replace everything hoping that it solves the problem piece by piece.

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Ford 7.3L Power Stroke (1999-2003) :: Loud And Vibrating Noise Form Front Left?

I've got a loud, intermittent, swooshing, vibrating noise from the front left wheel area at highway speeds. I put a camera down there and saw that when there was noise, the front driveshaft and front left halfshaft were spinning. When they stopped spinning on their own, the noise stopped. Hubs are Warn Premium (gold) and unlocked. Unit bearing already replaced. What could it be?

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Ford Super Duty (1999-2016) :: Clicking Noise At Startup?

I have a 99 F-250 SD 4X4 7.3 with about 160,000 miles and still running strong. I haven't been able to troubleshoot a strange clicking noise during the Glow plug / pre start warm-up process. It seems like the noise is coming from a vacuum "relay/ actuator" ( I think that's what the part is) under the hood on the passenger's side. But again I am not a Ford mechanic, nor have I owned this complex of a truck before.

There seem to be two different vacuum terminals that both have two outlets that attach to vacuum hosing. The unit does not have a line ( or 2 ) connected to the innermost vacuum outlet. Does this need to be connected? If I put my fingers on the units outlets to restrict the noise becomes more high-pitched, then will cease to make the clicking sound sooner than if I didn't cover the outlets.

I'm unsure on the process on how to insert a photo. it's asking for a URL, does this mean I need a flickr photo account to transfer the photo? Can I just upload a JPG?

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Ford Super Duty (1999-2016) :: Clicking Noise Behind Dashboard

Whats the clicking noise going on behind my dashboard? It's constant even with everything shut off in my'02 F350. The truck has been laid up for three years and I'm getting it ready to move...

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Ford Super Duty (1999-2016) :: 2006 - Front End Clicking And Grinding While Making Turns - Replace?

I recently noticed my truck (2006 f250 v8) making some clicking noises on really sharp turns and also horrible grinding when stopping (like the brake pads were shot).

I replaced the pads a couple years ago, so I didn't then they were bad, but I took a look tonight. What I found was a couple of seals blown on both sides!

What these are and how this might have happened? They look the same on both sides. How do I replace them?

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Ford Super Duty (1999-2016) :: 2003 F550 - Suddenly Power Loss And Struggles While Driving / Gurgling Fuel Pump Noise

2003 f550 with 7.3, suddenly loses power and struggles while driving. White/blue smoke comes from tailpipe, can smell the diesel exhaust bad when happens, comes and goes intermittently but has been happening more and more often. I uploaded a video onto YouTube to show sound, rough running motor and smoke from exhaust although smoke not that bad in video. Search "shadetreelandscaping" on YouTube in case link below doesn't work.

ShadeTreeLandscaping - YouTube

Took to ford dealer a few diff times for problem and they can't get any codes, can't duplicate problem. After it being in for third time they say had to call ford tech hotline and they suggest replacing injector however can not and will not gaurntee that will solve problem, and obviously dealer isn't cheap for repair. I find it hard to believe that a bad injector(s) would be an intermittent problem as it is or that it would cause fuel pump to make gurgling sound.

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Ford Super Duty (1999-2016) :: Ticking / Clicking Noise Under Dash?

Diesel truck starts fine. Idles up in cold. Runs fine. Sitting in cab I hear a random clicking. This sound comes and goes. Driving down the highway at 70 it will do it. After an hour or so it won't do it any more. If I shut the truck off and start it again the random clicking will resume it comes and goes? Where to start looking. It sounds like the click from dead batteries but the batteries will turn over engine and start with no problems.

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Ford Super Duty (1999-2016) :: Hub Sounds Like Terrible Clicking Noise?

I have a 2001 F250 Super Duty 4x4 with the 5.4L I bought it cheap and runs well. While going through doing the stuff that needs attention I noticed the 4x4 isn't workijg. It has whatbappears to be some cheap maybe plastic locking hubs and the manual pull stick onj the floor for engaging the 4x4.I can pull it into 4H and 4L, the dash lights confirming come on but the front wheels will not lock in.

One of the cheapo hubs looks like someone clamped vice grips on it to try and turn the and doesnt seem to totally lock in. The drivers side hub sounds like it is lock in but makes a terrible lound clicking noise.

They may be the stock hubs, have no markings to designate the direction to lock and unlock and do appear to be somt sort of plastic hub.... Are the hubs my problem since I can manually pull it into 4x4 and I can see the 4x4 shaft spin but the tires are not engaging?

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Ford Super Duty (1999-2016) :: Truck Won't Start / Just Rapid Clicking Noise

So I was trying to put led turn signals in my truck then I decided not to because it was getting too dark. Earlier today started without complaints. Then after I was done with the headlights I tried to start my truck, nothing besides rapid clicking. First thought was battery was dead from me leaving the dome light on the entire time while working on it and also having the headlights on a good portion, so I decide I'll jump it. Get it all hooked up and and start the donor truck then wait 2 mins and try to start my truck still nothing but rapid clicks. I got the voltage meter out to check the battery and had 11.97 volts (that's not great but either way it wouldn't start when I tried to jump it). Put it on a charger? Bad starter? Solenoid?

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Ford Super Duty (1999-2016) :: 2000 F250 - Clicking Noise And Dinging When The Key Is Off Or Out

So, yesterday when I got home I stopped at the barn to unload a few bails of hay and when I got back in to crank it, nothing happened. I turned the key and nothing, so I figured I would just worry about it today. However, when I turned the key back to off and started to take it out all sorts of stuff started to happen. There was a clicking noise and a dinging, not like when the door is open. It was quicker. Also, when I turned my key back on none of my dash lights or radio came on. Nothing happens now, except the strange clicking when the key is off or out. The first thing I thought of was the GEM or fuse box.

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Ford Super Duty (1999-2016) :: Reverse Sensor Making A Clicking Noise

I remember seeing a post a while back stating that the reverse sensor would make a clicking noise (when you're ear is up against the sensor) when working properly, I only had one working but I figured I'd replace them all since the 4th one was sure to go out . Fast forward to using two different sets of sensors, and not a single has worked or made that clicking noise like I would assume it should be. Can an aftermarket head unit cause these sensors to not work properly or have I just gotten two bum sets?

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