Ford Super Duty (1999-2016) :: 2004 F250 - Rattling / Clicking Noise From Passenger Front Wheel?


Sep 23, 2009

2004 F-250 FX4 SB 5.4 V8 140k

Issue: rattling/clicking noise from passenger front wheel area at speeds lower than 15MPH, made worse under light braking and/or turns to the right.

Clicking sound is speed dependant.

Spindle? Hub? Balljoint? Sway joint? Rotor Issue?

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Ford Super Duty (1999-2016) :: 2003 F250 2WD - Rattling Thumping Noise Under Front End On Passenger Side

I have a 2003 F-250 6.0L 2WD and I recently noticed a rattling thumping noise under the front end on the passenger side. I noticed the rattle shortly after I got new tires, which are a hair bigger than the tires I had on it before. I thought it might be my new tires rubbing since they were bigger but then I noticed the rattle when I had my wheel straight and also when not moving at all. I've been driving it for a couple of weeks now with this rattle and I've been able to determine that it rattles most when I am going downhill and turning to the left putting more of the weight of the truck on the front right suspension components.

After reading several threads my first attempt to find the problem lead me to the discovery of a worn sway bar bushing. I thought this was for sure the problem and replaced both bushings and end links. But the rattle didn't go away. Then I thought maybe it was a bad wheel bearing so I replaced the wheel bearings in both front wheels. Still no change. Lastly, I happened to find a loose ABS line in the front right wheel well that was no longer secured and was banging against plastic. I secured that and still no change. All the bushings seem to be in good shape so I am considering taking it to a mechanic since I don't want to just replace everything hoping that it solves the problem piece by piece.

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Ford Super Duty (1999-2016) :: F250 - Rattling Noise Coming From Front Left Wheel Area

My 99 F250 has just recently started making a "rattling" noise. The noise sounds like its coming from the front left wheel area. The noise is constant while driving down the road, its NOT created by bumps or anything, its a constant noise while moving.

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Ford Super Duty (1999-2016) :: 2012 F250 4x4 - Front Passenger Side Wheel Hub Unit Removal

I need to replace the front passenger side wheel hub unit on my 2012 F250 4x4 120,000 mile reg cab truck. Its been a while but I did one on my 2000 F250 without any problems. There should be a few clips inside the hub that hold the looking hub and shaft together, right? Do I need any special tools for this job? What do the bolts need to be torqued to?

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Ford Super Duty (1999-2016) :: 2002 F250 - Rattling Noise Coming From Front Suspension When Going Over Small Bumps

2002 F-250 7.3 4x4 ...

I have a rattling noise coming from the front suspension (both sides) when going over small bumps. Most people point to ball joints, but I find my case odd because I just replaced

Upper/Lower ball joints
Track bar
Tie rod ends
Shocks
Front U joints
Drag link

I did not touch the leaf springs or the sway bar, except to grease the links, which otherwise looked good.

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Ford Super Duty (1999-2016) :: 2002 F250 - Front Wheel Bearing Noise

2002 F250 4 wheel drive manual hubs, 7.3....

My first thought was to have the tires rebalanced and rotated to see if it is tire noise? I am hearing damage on top of the noise from the 7.3, hard to be sure!

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Ford Super Duty (1999-2016) :: 2004 F250 4WD - Front Wheel Bearing Replacement

So I have to replace the front unit bearings on my 2004 f250 4wd. My question is, which thread pattern I have, fine or coarse? I have read that the early models, 99-02 have coarse threads. Afterwards they are fine. I am going to order online as they are cheaper than the local parts store. I have the Timken part numbers for either thread pattern.

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Ford Super Duty (1999-2016) :: 2001 F250 4x4 - Getting Noise In The Front Driver Side Wheel

Here's the deal. I have a 2001 F250 4x4 and I am getting a noise in the front drivers side wheel. The noise is not a grind or clunk, but its like a u-joint is rubbing inside an empty cylinder kind of. Anyways, it seems like it does it only with small bumps. I took off my oem hubs and re-installed them and the noise went away for about a week. Now I replaced them with manual locking hubs and the noise is back. One other thing I notice is if i put the switch to 4x4 the noise goes away. I checked all major components for the steering and suspension and nothing was loose. The front end is tight. Is there anything inside the axle that would cause this? I dont know what to check for anymore. Where else to check?

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Ford Super Duty (1999-2016) :: 2004 F250 XLT - Slight Roar Coming From Left Front Wheel

I'm looking at a 2004 F250 XLT super cab 4x4 with a 5.4L with only 50k on the clock. It looks to be in great shape and drives good with only a few issues. Cruise doesn't work, it pulls to the left a little, and it has a slight roar coming from the left front wheel. Other than that it seems to be a nice truck. Its blue and grey two tone. Anything else I need to look at before pulling the handle on this one?

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Ford Super Duty (1999-2016) :: F250 - AC Compressor Front Plate Rattling

1999 F250 SD 5.4 with 140k miles. There is a triangular plate with a bolt in the center and and what looks like a bolt in each corner of the plate.

Two of three bolts in the plate are missing and the third is loose allowing the plate to spin freely. Center bolt is tight.

Gotten to the point it's really noisy. Can the bolts be replaced in the plate or should I just go ahead and replace compressor. If bolts are replaceable what size?

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Ford Super Duty (1999-2016) :: 2004 F250 6.0L - Buzzing Noise From Relay Under The Steering Wheel

2004 F250 SuperDuty 6.0L Diesel. The turn signal (left or right), it would make a buzzing noise, so I located the relay under the steering wheel (by putting my hand on it and seeing which one was buzzing) and replaced it, I bought a replacement at Schucks, then the buzzing noise went away, and the clicking noise is back.

But.... I don't see the turn signal lights in the dashboard and the turn lights are not working, I checked, what could be the problem ? I read the owners manual, in the fuse box under the steering wheel, fuze #18 is used for turn lights, but it is not blown.

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Ford Super Duty (1999-2016) :: 2004 F250 4x4 - Strange Noise From Front End

In the last few hundred miles of driving, I notice there is a strange noise coming from what appears to be the front end of my truck. It sounds similar to a buzzsaw or a power sanding tool whenever it comes in contact with an object. The noise starts at around 30 mph, stops from 55-60mph, and starts again around 65 mph. The truck rides and drives normally and there doesn't seem to be any metal to metal contact noises or clunking and the hubs dont seem to be hot to the touch. I was thinking improperly balanced tires, wheel bearing, or front carrier assembly. What it could be? The noise just suddenly started and I was wondering if I should keep driving it?

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Ford Super Duty (1999-2016) :: Clicking Sound From Front Right Wheel When Hub Is Not Locked

2004 F350 150,000km ... I have a rattling/clicking sound from the front right wheel when the hub is not locked (Free) and I hit small holes or run over rough roads. the sound is gone when I lock the hub front hubs.

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Ford Super Duty (1999-2016) :: 2008 F250 - AC Compressor Noise / Rattling Going On?

I guess my AC Compressor is about to the bed. AC works good however there is a lot of rattling going on. Been driving it like that for two months plus expecting it to fail.

Just not sure how long I should let it go. If the compressor pully fails on the road I will lose my serpentine belt and the ability to put the spare on and I will be stuck for sure.

2008 F250 XL 5.4L .....

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Ford Super Duty (1999-2016) :: 2006 F350 - Rattling Sound When Engaged In Front Wheel Drive

This must have been asked before but I couldn't find any thread about it. Have a 2006 F350 that makes a rattling sound when engaged in front wheel drive. Sounds a bit like a loose ball from a ball bearing (or a small stone) rolling around. What might be causing this?

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Ford Super Duty (1999-2016) :: 2004 F250 4X4 - Front End Rumble - Squeaking / Grinding Noise Then Clunking

So to start at the beginning.... Traveled across Canada East to West towing 11000lb travel trailer, no problem. Have used 4x4 in a few campsites to pull out of a pitch without spinning the wheels and causing damage to the site when it has been really wet. All good.

Got to Banff in December and the town was an Ice rink, engaged 4x4 and all good. Crossed the Rockies and the 4x4 starts making grinding noises. Up and down some mountains and squeaking, grinding noise then clunking.

I have manual hubs, disengage and the noise all goes away. Engage 1 hub and no noise. Engage both hubs, noise back.

I bought some needle bearings and went to swap them. Got hubs apart and they look good. No scoring on the drive shafts. They are not dry, but as I have them open, repack them with grease anyway.

Do more research... Remove ABS sensor and repack main bearings with grease. (broke one sensor pulling it out, too cold plastic brittle oops). Still clunking noises.

The universal joints look good, doesn't appear to be any play in them. However, the axle seal (knuckle seal) (F81Z-3254-CB) does move around a lot in it's metal casing. It is tight on the shaft, but with the hub off, I can move it in and out, and move it side to side. If I had ESOF hubs I guess they would not be locking as I'm sure there would be no vacuum in there!

Question is then, would this seal be allowing the universal joint to wobble under load in 4x4 mode? Would this wobble be the cause of the rumble? As it is labelled as a seal and not a bearing, I wouldn't of thought this would have been a loaded point, and the weight would have been taken by the associated bearings and it could be run without this seal? But if it is not this, then I'm still looking for a clue as to what is making the rumble....

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Ford Super Duty (1999-2016) :: 2000 F250 - Clicking Noise And Dinging When The Key Is Off Or Out

So, yesterday when I got home I stopped at the barn to unload a few bails of hay and when I got back in to crank it, nothing happened. I turned the key and nothing, so I figured I would just worry about it today. However, when I turned the key back to off and started to take it out all sorts of stuff started to happen. There was a clicking noise and a dinging, not like when the door is open. It was quicker. Also, when I turned my key back on none of my dash lights or radio came on. Nothing happens now, except the strange clicking when the key is off or out. The first thing I thought of was the GEM or fuse box.

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Ford Super Duty (1999-2016) :: F250 - Dead Battery - Low Clicking Noise In Cab

My 1999 f-250 7.3 has been sitting for months, and I went to start it and both batteries are dead. Replaced both batteries and at first the alarm went off like normal. Turned the alarm off, hit the unlock button and it beeped like normal. Got in and stuck the key in the ignition and tried to turn it over. Completely dead. Now I cant even get the alarm to go off, showing no signs that its even getting any power. And all I'm hearing is a low clicking noise in the cab.

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Ford Super Duty (1999-2016) :: 2003 F250 - Front Right Wheel Wiggles

2003 F250 4x4 7.3L

While doing my brakes in the front, I tried to wiggle the front left, nothing. Solid. Then when I did the right, I was surprised to see it wiggle when I grabbed the tire. So I looked to see what was moving.

Not the U joint, not the ball joints, But it looks like what is a drive shaft.. (I am new to this stuff). On the right side a shaft comes out of the axle just before the U joint and the rest of the wheel assy. What is wrong?

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Ford Super Duty (1999-2016) :: Clicking Noise From Front Axle

I have a slight problem and don't know how serious it is. I own a 2003 F350 with a lift kit. After my drive shaft shattered last September. due to a U-Joint a clicking noise started up in the front axle area after we locked the hubs so we could crawl it down the road out of traffic.

What would be the likely causes and how much would a typical repair/replace cost?

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Ford Super Duty (1999-2016) :: 2000 F250 - Front Passenger Side Caliper Keeps Locking Up

I have a 2000 f250 4x4 with 4 wheel abs. The front passenger side caliper keeps locking up while I'm driving and won't release and when I hit the brakes it pulls hard to the drivers side. I have put two calipers on the passengers side and put new brake lines on.

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