Ford Super Duty (1999-2016) :: 2002 F250 - Rattling Noise Coming From Front Suspension When Going Over Small Bumps


Nov 25, 2015

2002 F-250 7.3 4x4 ...

I have a rattling noise coming from the front suspension (both sides) when going over small bumps. Most people point to ball joints, but I find my case odd because I just replaced

Upper/Lower ball joints
Track bar
Tie rod ends
Shocks
Front U joints
Drag link

I did not touch the leaf springs or the sway bar, except to grease the links, which otherwise looked good.

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Ford Super Duty (1999-2016) :: F250 - Rattling Noise Coming From Front Left Wheel Area

My 99 F250 has just recently started making a "rattling" noise. The noise sounds like its coming from the front left wheel area. The noise is constant while driving down the road, its NOT created by bumps or anything, its a constant noise while moving.

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Ford Super Duty (1999-2016) :: 2002 F250 - Intermittent Noise Coming From Front End

I have a 2002 F-250 7.3. I was driving home from work on Tuesday (highway), I heard an intermittent noise coming from the front end, sounded like a rubbing/grinding noise. Yesterday on my way to wok, same thing, on and off. Yesterday on my way home the noise was constant, didn't go away. The noise comes at about 45mph and stays until I'm back under about 45mph, so mainly just on the highway. I put the truck in neutral and let off the pedal and the noise is still there which tells me it isn't engine related.

Yesterday after work I jacked up the front end, spun the tires, no noise. No play in the tires top/bottom or side/side. Took the tires off and what I did notice is the right axle u-joint is shot. I am hearing the noise in 2wd so I don't know if its the u-joint that's making the noise. Could it be a bad wheel hub bearing? Is it the u-joint? Maybe needle bearing??

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Ford Super Duty (1999-2016) :: 2000 F250 - Sloppy Steering And Noise In Front End When Going Over Bumps

My 2000 f250 7.3 has pretty sloppy steering and noise in the front end when going over bumps. I have replace the drop links, swap bar bushings, both wheel hubs including new seals and the drag link. The rest of the front end seems to be in good shape. I put it up on jack stands and there is some movement in the front end but it seems to all be in the steering box.

Steering box appears to be original with 220k miles. I went to tighten it and it appears the PO did it at least once already. Is it safe to try tightening it again? Does tightening it increase the risk of failure? I'd like to try tightening it first but not at the risk of losing steering at 65mph with my kids in the truck.

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Ford Super Duty (1999-2016) :: 2000 F250 - Clunking Noise From Right Side Over Bumps - Front Axle Bearing

I bought a 2000 F250 V10 Super Cab. Oddly after a few weeks it has grown on me. There has been a clunking noise out of the right front over bumps. I traced it to a bad axle bearing. The u joint moves up and down about a 1/2 inch. Besides pulling the hub/bearing assembly out and removing the axle are there any surprises getting the old bearing out?

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Ford Super Duty (1999-2016) :: 2003 F250 2WD - Rattling Thumping Noise Under Front End On Passenger Side

I have a 2003 F-250 6.0L 2WD and I recently noticed a rattling thumping noise under the front end on the passenger side. I noticed the rattle shortly after I got new tires, which are a hair bigger than the tires I had on it before. I thought it might be my new tires rubbing since they were bigger but then I noticed the rattle when I had my wheel straight and also when not moving at all. I've been driving it for a couple of weeks now with this rattle and I've been able to determine that it rattles most when I am going downhill and turning to the left putting more of the weight of the truck on the front right suspension components.

After reading several threads my first attempt to find the problem lead me to the discovery of a worn sway bar bushing. I thought this was for sure the problem and replaced both bushings and end links. But the rattle didn't go away. Then I thought maybe it was a bad wheel bearing so I replaced the wheel bearings in both front wheels. Still no change. Lastly, I happened to find a loose ABS line in the front right wheel well that was no longer secured and was banging against plastic. I secured that and still no change. All the bushings seem to be in good shape so I am considering taking it to a mechanic since I don't want to just replace everything hoping that it solves the problem piece by piece.

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Ford Super Duty (1999-2016) :: 2004 F250 - Rattling / Clicking Noise From Passenger Front Wheel?

2004 F-250 FX4 SB 5.4 V8 140k

Issue: rattling/clicking noise from passenger front wheel area at speeds lower than 15MPH, made worse under light braking and/or turns to the right.

Clicking sound is speed dependant.

Spindle? Hub? Balljoint? Sway joint? Rotor Issue?

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Ford Super Duty (1999-2016) :: Crunching / Clunking Noise Coming From Passenger Front Suspension

2012 truck, started making a noise today. I cannot tell what it is, but seems to be coming from the passenger front suspension, its a crunching/light clunking sound, happens when going over bumps, when the truck pitches one way or the other turning, and coming to a stop....

Truck has 6k miles, I did a quick visual inspection this afternoon, didn't notice much, but the sway bar endlink looked a bit odd though, not sure if normal, its gota little bend too it and seems to just contact the vac line mounted behind it, seemed unusual...

Maybe its its just one of the crappy rancho branded shocks is junk?

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Ford Super Duty (1999-2016) :: Noise And Rattling When Going Over Bumps Or Rough Road

All the body bushings have dry rotted away on my 08 Superduty. Are these hard to replace?

I am starting to hear and feel more road noise and rattling when going over bumps or a rough road. U think they would have used polyurethane bushings instead of rubber.

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Ford Super Duty (1999-2016) :: 2000 F250 - Front Suspension Noise - Loud Knock As If Left Shock Is Bottoming Out

I have a noise with my new (2.6k miles) 2000 Diesel F250 Crew Cab. When I make low speed, right turns while crossing any type of depression in the road I hear a loud knock as if the left shock is bottoming out. There's an intersection near my house with runoff depressions across the road, I almost always hear the noise when making that turn. I've occasionally heard it coming from the right side when making a left turn.

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Ford Super Duty (1999-2016) :: 2002 F250 - Front Wheel Bearing Noise

2002 F250 4 wheel drive manual hubs, 7.3....

My first thought was to have the tires rebalanced and rotated to see if it is tire noise? I am hearing damage on top of the noise from the 7.3, hard to be sure!

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Ford Super Duty (1999-2016) :: 2002 F250 - Front End Noise / Slight Vibration In The Floor

2002 Ford F250 4x4 Superduty Lariat (4 door). Just changed the locking hubs to a new set of Warn manuals. I began to periodically hear what sounds like a rumbling/bearingish/howling kinda sound. Happens when you hit a bump at any speed...then howls till you hit another bump..goes away..then process repeats. Come to a complete stop, and the sound usually goes away till you hit another bump. The hubs are "free" at this time.

Heres the weird thing...when the noise starts...I switch it into 4 wheel drive on the dash...the sound instantly goes away. Click it back outta 4 wheel drive (hubs are still unlocked this whole time) and the sound is gone. drive some more down the road, maybe hit a slight bump, and the sound returns. Switch it back into 4x4...sound instantly goes away. Its not really in 4 wheel drive, cause the hubs aren't locked in...but that cures it till I take it back out. What could be causing this howling ? Its getting worse, and you can feel a slight vibration in the floor now when its doing it.

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Ford Super Duty (1999-2016) :: Clicking Sound In Front Left When Make Sharp Turns To The Left And Hit Small Bumps

2004 PSD 4x4 72k. I thought I would be proactive so I bought the front ball joints and have plans to install them but recently I starting hearing (and feeling) a clicking sound in the front LEFT when I make sharp turns to the left and hit small bumps now and again. I jacked up the front end and am able to get 1/4" of movement front to back (top to bottom so not steering) in the wheel.

I narrowed it down to the hub. I took it apart and it is most likely a sealed unit so no adjustment is possible....that I can see.I pulled out the locking hub and got as far as I can to know there is not an adjustment. Need to confirm that it indeed is a sealed bearing and if so what are the part number(s) I may need to repair it.

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Ford Super Duty (1999-2016) :: 2002 F250 5.4L - Whistling Noise From The Front Of Truck Until Engine Warms Up

I have a 2002 F250 with 189,000 miles. Im having some very bad issues that im trying to fix. The truck idles rough, with fluctuating RPM's. In certain speed reanges it also shakes and runs rough. If I turn the overdrive off the shaking pretty much stops, but it still accelerates pretty slowly. There is also a whistling noise from the front of the truck until the engine warms up, someone told me it sounds like a bad intake manifold? Does that sound right? What could be going on with my truck? All spark plugs and coil packs have been replaced, as well as the fuel injector rails.

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Ford Super Duty (1999-2016) :: F250 - AC Compressor Front Plate Rattling

1999 F250 SD 5.4 with 140k miles. There is a triangular plate with a bolt in the center and and what looks like a bolt in each corner of the plate.

Two of three bolts in the plate are missing and the third is loose allowing the plate to spin freely. Center bolt is tight.

Gotten to the point it's really noisy. Can the bolts be replaced in the plate or should I just go ahead and replace compressor. If bolts are replaceable what size?

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Ford Super Duty (1999-2016) :: 2006 F250 - Rattling Sound Coming From Engine?

I have an 06 f250 6.0 when I'm driving and let off the throttle and coast I hear a rattling sound like a spray paint can being shaked sounds like its coming from engine compartment.

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Ford Super Duty (1999-2016) :: 2011 F250 - Clunk Noise When Going Over Bumps

When I go over good size bumps, I hear a clunk in the front tire area when my driver's window is down. It's a metal noise, like something loose.

2011 F-250 with 203K miles. Replaced shocks last year. Did this with stock wheels/tires. Something in the front suspension or axles. What should I be looking at?

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Ford Super Duty (1999-2016) :: 2002 F250 Randomly Dies While Driving When Hits Bumps And Won't Start Immediately

My 2002 F250 7.3 randomly dies while driving and seems to only be when I hit a bump no matter the size. I have checked the valve cover harness connector outside of the valve covers and they look fine. I checked the ECM connection took it off and reconnected it.

Changed the CPS censor twice, checked the ICP sensor, checked continuity of all the glow plugs through the valve cover harness. Checked the fuel pump, checked all related fuses, changed the fuel filter, checked glow plug relay, batteries hold good voltage and were recently upgraded to bigger batteries.

Engine runs just a little rough but not enough to be of concern. Air filter is clean and oil level is perfect. What could possible be causing my truck to randomly die when it hits a bump and not start back right away??? This truck is new to me and its the first diesel engine I have ever owned.

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Lexus RX 2004-09 :: RX330 Air Suspension - Rattling Noise Over Large And Small Bumps At High And Low Speeds

I have an 04 rx 330 with air suspension. The swaybar end links have just been replaced on the front and a rattling noise persists.

The noise happens over large and small bumps at high and low speeds at normal and low vehicle height. When the height is at "HI" the noise is louder and it feels as though the front end is shaking loose over bumps at 10 km/h+.

I took it in and was advised to replace the end links, they did so and returned it claiming the noise was gone. The air compressor and struts are in working condition.

I have done a search through the forum, not extensive... I was wondering which other components come loose/wear and cause a clunk/rattle/shudder noise.

Also, tires are new and at approx. 32-34 psi.

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Ford Super Duty (1999-2016) :: 2000 F250 - Loud Banging Noise When Going Over Bumps

I have a 2000 F250 2wd 6spd with a loud banging noise that has been vexing me for quite sometime now. The bang happens when I go over bumps (even small ones like road reflectors) while driving. I don't think it is suspension related since all the ball joints, front/rear swaybar and endlink bushings have been replaced fairly recently. All the springs and bushings also look okay.

The noise seems to come from the rear, and I notice that if I let off the gas when I go over a bump, it does not make a sound. Conversely, if I am accelerating aggressively and hit a bump, the sound is much louder. Also, if I step on the clutch while keeping my foot steady on the gas, it makes a bang. Jumping up and down in the bed while the truck is parked does not recreate the sound. I have already greased the driveshaft spline joint so I'm thinking the sound might be differential or transmission related. What it could be?

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Ford Super Duty (1999-2016) :: 2013 - Front End Noise While Going Over Bumps?

My 2013 f350 long bed diesel pickup has a noise in the front end when going over a bump such as a curb at low speed. It will also occur if turning onto a side street that is at a downhill grade. The vehicle has 4000 miles and is just at one year old. The noise sounds like a shock housing scraping on the shock or a very dry and rusty bushing. It also sounds similar to the anti-lock pulsing. I have had it to the dealer twice and they can not find a problem. The noise is very loud and easy to hear. I have gotten under the truck and looked around to see if I can find any evidence of rust and do not. Sometimes if I have my foot on the brake pedal when the noise happens I feel the anti-lock pulsing.

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