Ford Super Duty (1999-2016) :: 2003 F250 - Front End Clunking When Turning


Jan 23, 2015

Have an 03 f250 6.0L and the tie rod from pitman arm moves easily and there isn't a steering stabilizer, noise got worse after I put new tires on front but it's a loud clunk that I can feel. I've replaced the sway bar bushings and end links. Would the worn tired rod make that noise or would it be ball joints?

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Ford Super Duty (1999-2016) :: 2000 F250 - Clunking Noise When Turning

I have a 2000 F250 SD with the V10 engine. The problem that I am having with it as of late is that whenever I perform a full turn I hear some clunking coming from the front end. The clunking is similar to that heard from cars that use CV joints FWD but of course it sound more "manly"

Anyways, my truck has the full axle on front so I suppose it could be either the u-joint at the hub or the hub itself. I would like some pointers so I can acquire the required parts.

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Ford Super Duty (1999-2016) :: Clunking In Front End When Turning Hard Even With Hubs In Auto

So I noticed the past few days my 09 F250 was clunking in the front end when turning hard even with the hubs in auto so I knew there was an issue in there somewhere. This morning I took the jack and found the passenger side would not release no matter which way the lock was turned. Pulled the locking assembly out and found a couple of the pieces of plastic cage broken (truck has 250k miles) which is to be expected I guess but the locking ring that holds the inner piece that slides over the axle stub was off and hanging next to the c-clip on the axle.

So with the plastic of the cage already being broke and the mileage on the truck it's clear I need a new lock for that side.

Here's my dilemma, I have to deliver a conference room table 200 miles away tomorrow morning that they need for meeting tomorrow afternoon at 3:00pm. I cut the rest of the plastic pieces and took the gears out leaving just the cover with the diaphragm and put it back on the hub. I can't come up with any logical reason why I can't drive the truck this way but just want to bounce it off the experts here before I take off on a 400 mile trip in the morning. The only thing I can come up with is if I were to engage the 4wd the vacuum might suck the auto-lock diaphragm in and pop it but otherwise I can't find any reason to not run it this way, the hub is still sealed up and free-wheeling just like if it were in 2wd anyway.

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Ford Super Duty (1999-2016) :: 2011 F250 - Clunking / Loose Sound Coming From Front End

My 11 cc lb 4x4 6.2 has a clunking/loose sound coming from the front end. It is prominent when going over small/medium bumps but not so much large bumps. I have had my local dealer and a couple local shops look at it and they all say everything checks out. It definitely seems like something is loose in the front suspension. I just put new Gabriel max control shocks on all four corners. I have no play in wheel bearings or ball joints. Tie rod ends also look fine.

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Ford Super Duty (1999-2016) :: 2004 F250 4X4 - Front End Rumble - Squeaking / Grinding Noise Then Clunking

So to start at the beginning.... Traveled across Canada East to West towing 11000lb travel trailer, no problem. Have used 4x4 in a few campsites to pull out of a pitch without spinning the wheels and causing damage to the site when it has been really wet. All good.

Got to Banff in December and the town was an Ice rink, engaged 4x4 and all good. Crossed the Rockies and the 4x4 starts making grinding noises. Up and down some mountains and squeaking, grinding noise then clunking.

I have manual hubs, disengage and the noise all goes away. Engage 1 hub and no noise. Engage both hubs, noise back.

I bought some needle bearings and went to swap them. Got hubs apart and they look good. No scoring on the drive shafts. They are not dry, but as I have them open, repack them with grease anyway.

Do more research... Remove ABS sensor and repack main bearings with grease. (broke one sensor pulling it out, too cold plastic brittle oops). Still clunking noises.

The universal joints look good, doesn't appear to be any play in them. However, the axle seal (knuckle seal) (F81Z-3254-CB) does move around a lot in it's metal casing. It is tight on the shaft, but with the hub off, I can move it in and out, and move it side to side. If I had ESOF hubs I guess they would not be locking as I'm sure there would be no vacuum in there!

Question is then, would this seal be allowing the universal joint to wobble under load in 4x4 mode? Would this wobble be the cause of the rumble? As it is labelled as a seal and not a bearing, I wouldn't of thought this would have been a loaded point, and the weight would have been taken by the associated bearings and it could be run without this seal? But if it is not this, then I'm still looking for a clue as to what is making the rumble....

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Ford Super Duty (1999-2016) :: 2000 F250 - Clunking Noise From Right Side Over Bumps - Front Axle Bearing

I bought a 2000 F250 V10 Super Cab. Oddly after a few weeks it has grown on me. There has been a clunking noise out of the right front over bumps. I traced it to a bad axle bearing. The u joint moves up and down about a 1/2 inch. Besides pulling the hub/bearing assembly out and removing the axle are there any surprises getting the old bearing out?

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Ford Super Duty (1999-2016) :: 2003 F250 - Thumping Noise While Turning Sounds Like U-joints?

I have a 2003 f250 superduty v-10 -- 4x4 -- when turning with 4wheel drive disengaged I have consistent thumping sound coming from front end -- more so when turning to left but still prevalent on right turns -- I put new hubs in due to the grinding noise when driving slow to mid speeds -- like axles not totally disengaging and grinding on teeth. but this is a secondary noise -- replaced left front axle with dorman unit -- tried to replace u joints on oe axle but rusted so badly couldn't get c clips to separate from ujoints --

this one is kicking my butt and making me look like a novice -- don't think it is ball joints or anything suspension related but I could be wrong -- sounds like thump thump thump as turning in slightly tight circle or going around corner in the parking lot.

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Ford Super Duty (1999-2016) :: 2003 F250 - Front Right Wheel Wiggles

2003 F250 4x4 7.3L

While doing my brakes in the front, I tried to wiggle the front left, nothing. Solid. Then when I did the right, I was surprised to see it wiggle when I grabbed the tire. So I looked to see what was moving.

Not the U joint, not the ball joints, But it looks like what is a drive shaft.. (I am new to this stuff). On the right side a shaft comes out of the axle just before the U joint and the rest of the wheel assy. What is wrong?

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Ford Super Duty (1999-2016) :: 2003 F250 - Vibration Coming From Front?

I have a bad wobble/vibration coming from front end i think i replaced hub locking hubs u joints truck dont feel safe at all took it to ford they say its normal no way its not just starting doing it few month feels like the 4x4 is in use when hitting bumps when driving if you go slight left or right it seems too make act up more.

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Ford Super Duty (1999-2016) :: 2003 F250 - Front Seat Repair?

2003 F250 super cab, 335,000 miles. the seats are all in good condition except the drivers seat bottom, no rips or tears but the outer bolster area is worn. Looked at new replacement and no go. Is there a decent cover or a aftermarket replacement that looks good? The truck is not worth high end stuff, just would like it too look better

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Ford Super Duty (1999-2016) :: 2003 F250 - Front Hubcaps Backing Off Slightly

I've been noticing that one of my front hubcaps has been backing off slightly. I tap it back on and it's good for a while. But lately I'm noticing that I have to tap it back on more often. I took it off today, thinking that I might need a new one. The part number on the inside is IC34-IA096-AB. It's on my 2003 Ford F250 4x4.

I pulled the opposite cover and tried it on the side I'm having trouble with and noticed the same thing. Upon further inspection, I noticed that the chrome plated trim piece that covers the steel rim has tabs that should be flat to the rim. I'm referring to the area where the trim piece ends, near the lug nuts. On the one that I'm not having trouble with, it's flush/flat all around. But on the one I'm having trouble with, some of the ends are not flush to the rim. That is why the hubcap is not seating in those areas. I can see the gap and I can also push down on that section. It's almost as if that trim piece is separating from the rim? I tried using a punch and giving it a couple of whacks with a hammer, but it doesn't press it back to being flush with the rim.

Why would the end of that trim piece that covers the whole wheel lift up on the ends? Is there a way to get it to sit flat?

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Ford Super Duty (1999-2016) :: 2003 F250 - Tire Rubbing Front Brake Line

I noticed yesterday that my tire on the driver's side has rubbed a flat spot on the rubber brake hose. I bent the metal tubing so that it doesn't rub any more, but should this be of great concern? Obviously I'd hate for it to rupture, but it looks as though it's not too bad.

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Ford Super Duty (1999-2016) :: 2003 F250 - Moaning Noise From Front End At Highway Speeds

I noticed a moaning from the front end a few weeks back and it seems to be slowly getting a little worse. It is only noticeable when I'm accelerating or maintain speed, but as soon as I let off the accelerator and start to decelerate, it goes away. Sometimes, when the truck hasn't been driven for at least a couple hours, I pull away and there is a really noticeable sort of "clunk clunk clunk" but then it goes away and it just moans. I can also hear some noise from the front end at highway speeds, but of course it is hard to hear much else other than engine and road noise from the cab. It's a 2003 F250 with a 7.3 and four wheel drive.

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Ford Super Duty (1999-2016) :: 2003 F250 - Back Tires Spinning While Front Ones Sit Idle In 4x4?

We have a lot of snow and a lot of ice up here at the moment and my 2003 ford F-250 SC Fx4 isn't performing so well. The truck is stock other than a pair of 285/16R BFG A/T's

I have been noticing that my rear tires will spin while trying to go up hill on some ice or snow covered areas and my front tires just sit still while in 4x4 or 4x4 low. In the case I just described I remain stuck in place until the rear tires can get a grip then I continue up hill. I don't understand why my front tires are not spinning as well, to me this seems just like 2 wheel drive not 4x4. I have been using ESOF most of the time. I have mentioned in other threads that I do plan on upgrading to warn premium hubs, but I am wondering if its that my truck isnt actually shifting into 4x4 or if there is a reason why even in 4x4 my rear tires would spin while my front tires do not?

I am confused because when I shift on the fly while driving I can feel the 4x4 kick in because it just feels different than driving with 2 wheel drive, but then something like I described will happen and I start second guessing myself. What might be happening? It's not that I am opposed to switching to the warn premium hubs, but is that actually going to fix this issue or is my truck acting normally??

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Ford Super Duty (1999-2016) :: 2003 F250 - Replace The Front Hub Wheel Bearing Assemblies?

I am needing to replace the front hub wheel bearing assemblies on my 03 F250 4x4. I know Ford changed the studs from coarse thread to fine thread in between the 02 and 03 model years. Mine has a build date of 08/02 and I haven't been able to find the exact date they switched over. I'm ordering the parts online and want to get it right the first time.

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Ford Super Duty (1999-2016) :: 2003 F250 2WD - Rattling Thumping Noise Under Front End On Passenger Side

I have a 2003 F-250 6.0L 2WD and I recently noticed a rattling thumping noise under the front end on the passenger side. I noticed the rattle shortly after I got new tires, which are a hair bigger than the tires I had on it before. I thought it might be my new tires rubbing since they were bigger but then I noticed the rattle when I had my wheel straight and also when not moving at all. I've been driving it for a couple of weeks now with this rattle and I've been able to determine that it rattles most when I am going downhill and turning to the left putting more of the weight of the truck on the front right suspension components.

After reading several threads my first attempt to find the problem lead me to the discovery of a worn sway bar bushing. I thought this was for sure the problem and replaced both bushings and end links. But the rattle didn't go away. Then I thought maybe it was a bad wheel bearing so I replaced the wheel bearings in both front wheels. Still no change. Lastly, I happened to find a loose ABS line in the front right wheel well that was no longer secured and was banging against plastic. I secured that and still no change. All the bushings seem to be in good shape so I am considering taking it to a mechanic since I don't want to just replace everything hoping that it solves the problem piece by piece.

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Ford Super Duty (1999-2016) :: 2003 F250 - T-Stat Stuck / Puking Coolant In Front Of Engine

I have an 03 F-250 6.0 Lariat with almost 200,000. The other day my t-stat started sticking and popping at 220 and then would go back to normal. Now it won't pop and it's puking coolant in the front of the engine. Would just a bad t-stat cause this or do I need to do my water pump as well.

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Ford Super Duty (1999-2016) :: F250 6.8 V10 Not Turning Over

Ok i have a 99 f250 with a 6.8 v10 that is not turning over at all. I have checked the battery and its good. I have replaced the starter and the starter relay and have tested the starter and its good too. I have also used a volt meter on the batter, starter, and relay and looked at the relevant info and they are all in the correct volt range. I have also taken the starter off and looked at the flywheel and it has good teeth so thats not an issue. I am completely stumped now as to what it could be?

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Ford Super Duty (1999-2016) :: 2003 F250 - Front Tires Leaf Springs Rubbing Even On Slight Tight Turn

I got an 03 f250 with a 10 inch lift on 40x14.50 tires on 20x10 fuel hostage wheels. They rub my springs pretty bad when trying to make even the slightest kind of tight turn and the sound they make when they rub is even worse than them actually rubbing. My question is should i stay with this tire and wheel setup and try to get some 6061 billet aluminum 2 inch spacers? (I'm not sure about going that route though because of what i heard about spacers) or go down to some 38s with a 20x14 wheel that hopefully would push the tire away from the hub like spacers would do. I'm leaning more towards going to 38s because of the rubbing and also because I feel they might look better on the 10 inch lift rather than the 40s but dont know whats the best thing to do.

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Ford Super Duty (1999-2016) :: 2000 F250 - Rear Tire Shake Back And Forth - Clunking Noise?

When my truck is parked, I go to the rear tire and shake it back and forth and hear a slight clunking noise from either the tire or rear end. Its like the axle is making the noise?

2000 7.3 Power Strke Super Crew 4x4

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Ford Super Duty (1999-2016) :: F250 V10 Dead Upon Turning Key To Start

My trouble is upon turning key to start everything goes dead (no power to anything). Does not always happen, sometimes she starts just fine.

After the power cut out if I turn key off, wait a minute, then back to on position she will sometimes come back as normal or sometimes the on "ding" will chatter and dash lights will be dim.

I have checked batt connections, starter/solenoid connections, block ground connection. All seems fine. Get same problem when I jump starter with screwdriver. Been suggested to me ignition switch to blame.

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