Ford Super Duty (1999-2016) :: 2000 - Front Axle - Hub Makes A Slight Metallic Grinding Noise About 1/2 Way Around


Jan 27, 2017

I am in the process of replacing the front hub seals so my ESOF works again. I tested both front hubs with a mityvac and neither one of them holds any vacuum at all. All the lines are good, and the pump and solenoid seem to be working fine.

I have the driver's side apart and I have a couple of questions.

What's a good source for the vacuum seal? I've checked rockauto, riff raff, and diesel o-rings. Diesel o-rings has it, but the description says it's only for 2003+ Excursions so I didn't order it.

There is no yellow o-ring anywhere on the hub. I assume that someone forgot to put this o-ring back in and this is why I don't have ESOF? I guess what I really want to know is that there isn't some 2000-specific thing where there's no o-ring, right?

After I got the hub off, I spun it around on my workbench and it doesn't sound good at all. It makes a slight metallic grinding noise about 1/2 way around. I assume this isn't normal? AFAIK these are all original parts - but the missing o-ring means to me that someone already had it apart.

There was a lot of water intrusion and rusty colored grease but nothing was dry, the needle bearings were intact and the shaft isn't scored at all where the bearing rides. I'm hoping new seals and good cleaning and it should be good as new. And then it's off to the next side.

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Ford Super Duty (1999-2016) :: 2000 F350 - Grinding From Front Axle When In Gear / Under Load

The issue is with my 2000 F350 crew longbed V10. Other than a BTS trans put in a little over a year ago, and FoMoCo motorsports headers, the whole truck is bone stock. Oh, it has that fantastic auto-hub thing with the fake locking hubs and the little switch on the dash (I'd love to convert it to a manual shifter...?). 174k on chassis, so things need to be done, 40k on engine, 3k on BTS 4r100.

Yesterday I was running around town, made a stop, and when I started moving again got a loud grinding from the front axle. Thought maybe I'd picked up a rock in a caliper or something, so I jumped out and checked everything, no joy. Moved forward, there it is again. No vibration, but loud enough (or telegraphing enough) to hear clearly in the cab. Let the truck roll forward, popped in to neutral, noise fades away. Back in to drive, there it is. So, now I know it's trans/t-case/driveshaft/related. I recently put new vacuum lines in, checked all the connections, and pulled, cleaned and lubed the hubs.

And since the trans is a nearly new BTS that is working just find, I'm narrowing the search to the hubs, drive shaft, t-case.

Get home (noise abates above 30mph, or everything else drowns it out), crawl under, and find the front driveshaft is locked. Ok, stuck hub? Pull out both the fake locking hubs, and now the shaft turns. I can turn each front axle by hand at the u-joint, and I kinda hear a faint grinding on the right side (will bad needles make noise only under a load from the trans and not coasting in neutral?), and when I swing the drive shaft around the left axle moves, right doesn't, etc etc.

I'm going to pull the drive shaft today and check the U joints, and drive a bit to see if the noise is still there, but I am thinking I might have some bad needles on the pax side axle...

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Ford Super Duty (1999-2016) :: 2000 - When Turning Hard Left Only Makes Grinding Noise?

First off my trucks a 2000 v10 f250 with four-wheel drive and 2 wheel abs with about 230000 miles on it.

I Recently replaced my unit bearing on my drivers side because I thought it was the cause of a grinding that only happens on hard left turns but I wasnt the cause it was going bad causing play in the half shaft. I didnt seem to notice and wear on the shaft from bad needle bearings but I have to take it all apart again to be sure. Was just wondering what else could be the cause of this noise. I plan to pull the axel shaft and change all the seals.

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Ford Super Duty (1999-2016) :: 2000 F250 - Clunking Noise From Right Side Over Bumps - Front Axle Bearing

I bought a 2000 F250 V10 Super Cab. Oddly after a few weeks it has grown on me. There has been a clunking noise out of the right front over bumps. I traced it to a bad axle bearing. The u joint moves up and down about a 1/2 inch. Besides pulling the hub/bearing assembly out and removing the axle are there any surprises getting the old bearing out?

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Ford Super Duty (1999-2016) :: 2000 F450 - Convert 225 To 170 Mm From Front Axle?

Tried converting the 10 lug to 8x6.5 and didn't work. so now i found a 2000 F450SD 8x225mm monotube front axle but just got my hands on a '99 F350 4.10 DRW axle 8x170mm....can I bolt the 8x170 hubs (spacers as its a dually front axle) up front? not sure if the bolt pattern on the rotor will work...

I was thinking adapters up front as i can widen the front track abit if i had to, but dont want to go 170mm to 225 adapters out back, as i think its too much weight for those... I will have a front 90 F-superduty 10 lug set up....

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Ford Super Duty (1999-2016) :: Clicking Noise From Front Axle

I have a slight problem and don't know how serious it is. I own a 2003 F350 with a lift kit. After my drive shaft shattered last September. due to a U-Joint a clicking noise started up in the front axle area after we locked the hubs so we could crawl it down the road out of traffic.

What would be the likely causes and how much would a typical repair/replace cost?

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Ford Super Duty (1999-2016) :: Ticking Noise Coming Out Of Front Axle

With the front hubs locked locked I get a ticking noise out of the front axle almost like there is rocks in the hubcaps. But unlock the hubs and the noise goes away. Also, if I put it in 4 wheel with the hubs unlocked i get no noise.

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Ford Super Duty (1999-2016) :: Terrible Noise When Hit A Bump / Front Axle Shaft Removal

I have a E99 F350 7.3L 4x4 I know some or most of you have already probably replaced this part and or pulled a front axle shaft out. So here is my question...In the pictures provided you can see what I think everyone is calling a "Dust Seal" and as you can see it is bad and making a very terrible noise when i hit a bump...I was wondering what parts I would need to replace this seal? I tried looking it up and just get lost in all of the other things....I have found write-ups for the axle being removed while changing ball joints but none by it self to just replace this seal.

[URL] ....

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Ford Super Duty (1999-2016) :: Grinding Noise From Front?

1999 f250 super Duty V10... I am having some problems with switching out of four wheel drive. S, when I flip the switch back to 2 wheel drive everything, seems ok at first, but within a mile or two I will hear this grinding coming from the front that sounds like the gears aren't completely disengaging. The inky thing that prevents this grinding from happening is switching back into fire wheel drive and keeping it there. What might be causing it to not stay disengaged ?

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Ford Super Duty (1999-2016) :: Bad Grinding Noise From Front Driveshaft / Differential

For starters I have a 1999 F-250 5.4l changed all 4 ball joints about 15,000 miles ago. I have been hearing a grinding noise coming from the front end for the last month only when I turn left and at slow speeds. I was servicing the TC so I threw it in 4 wheel to check it and it wouldn't engage until I started moving. When it did engage it was a bad grinding/ clunking sound coming from maybe the differential.

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Ford Super Duty (1999-2016) :: 2000 F250 - Installed Clutch Now Grinding Noise?

2000 Ford F250 crew cab 4 x 4 with 7.3. 6 speed transmission.

I just had a new clutch installed and now I am have a grinding noise when putting it into 1st gear and when I change from granny to first it will grind also. I did not have this issue before having the clutch replaced.

I have also just had a new hydraulic clutch kit installed.

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Ford Super Duty (1999-2016) :: 2002 F250 - Front End Noise / Slight Vibration In The Floor

2002 Ford F250 4x4 Superduty Lariat (4 door). Just changed the locking hubs to a new set of Warn manuals. I began to periodically hear what sounds like a rumbling/bearingish/howling kinda sound. Happens when you hit a bump at any speed...then howls till you hit another bump..goes away..then process repeats. Come to a complete stop, and the sound usually goes away till you hit another bump. The hubs are "free" at this time.

Heres the weird thing...when the noise starts...I switch it into 4 wheel drive on the dash...the sound instantly goes away. Click it back outta 4 wheel drive (hubs are still unlocked this whole time) and the sound is gone. drive some more down the road, maybe hit a slight bump, and the sound returns. Switch it back into 4x4...sound instantly goes away. Its not really in 4 wheel drive, cause the hubs aren't locked in...but that cures it till I take it back out. What could be causing this howling ? Its getting worse, and you can feel a slight vibration in the floor now when its doing it.

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Ford Super Duty (1999-2016) :: 2011 F450 - Front End Making Grinding Noise?

I've had the 450 a little over two years. Its used 95% of the time for hauling trailers, including the toy hauler. Has not given me a single problem since day one and now has around 21,000 on the odometer.

Lately I've noticed a "grinding" sound coming from the front end somewhere. It is most apparent when I'm turning at slow speeds; especially left. To describe it would be similar to worn out brake pads or maybe a wheel bearing going bad. It does it whether I'm on the brakes or not.

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Ford Super Duty (1999-2016) :: Grinding Noise In Left Front When Slowing And Stopping

TRUCK: 2003 F250 S/C Long bed 4x4 7.3 Diesel

PROBLEM: grinding noise in left front when slowing and stopping.

Starts as a howling noise, turns into a grinding as you brake and come to a stop. I feel it in the pedal and as it slows it feels like metal to metal brakes

WHAT HAVE WE DONE: Replaced both front hub assemblies (MOOG)... Replaced dust shields, rotors, calipers, pads as well as all new brake hardware.

At any speed when I brake hard it grinds and howls, I have taken out the 4x4 locking hub assembly and it does not change the situation. I am stumped!

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Ford Super Duty (1999-2016) :: F350 - Grinding Noise On Left Side Front

I replaced both front bearings, calipers, brake pads, now I have a grinding noise on the left side front stops sometimes when you step on the brakes? 1999 F350 ...

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Ford Super Duty (1999-2016) :: 2001 F250 V10 Won't Start And Makes A Grinding Sound While Turning Over

I have a 2001 Ford F-250 with the gas v-10. Yesterday it started just fine as always. Today I get into it and it starts to turn over just fine then starts to make a grinding sound and the truck won't start. I have had a fuel issue in the mornings with once it started you had to barely press the gass to keep it running. But never makes a funny sound and always runs fine. This only last for a couple of min and then it runs fine for the rest of the day. The grinding is not the starter. I took it off and had it checked and it was fine.

The truck had been using oil. When I checked the oil level it was low but it was still on the stick. "I know a motor needs oil to run smooth but it's my dads truck and well let's just say he is not the best on maintenance". Also I smelled the oil and it does have a gas smell to it. So it definitely does have some gas in the oil. I tried to light the dipstick with a lighter and it wouldn't light. So not sure how much gas is in it but that's what I did.

So the question is, would something just in mid crank go bad and then not let the motor crank. Truck made no weird noises before this so I find it hard to believe the barrings just went out in mid crank and now it is shot.

Also I just checked compression on front cylinders.
Driver side read 75lbs
passenger side read 100lbs

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Ford Super Duty (1999-2016) :: 2000 F550 - Squealing Then Grinding Noise Instantly When Hubs Locked In

Having an issue w/ my 00 550. When I lock in the hubs there is instantly a noise, More of a squealing then a grinding. The truck goes in and out of 4x4 no problem and the noise is there locked in 4x4 and not locked in, as long as the hubs are locked in. I can't tell if the noise is coming from the 4x4 driveshaft but there is no noticeable play in the u-joints or the u-joints in the front axle. I did notice when I spin the 4x4 shaft by hand the passenger side joint spins slower then the driver, not sure if that's normal or could be the problem.

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Ford Super Duty (1999-2016) :: 2001 F350 - Faint Grinding Noise In Left Front Wheel

I got a 2001 f350 got a noise in my left front wheel i know its not the wheel bearings, it only makes the noice when the locking hub is unlocked i did jack the the truck up and spun the wheel got a faint grinding noises form what seems like the locking hub so my question is bad locking hub or needle bearing holding the axle shaft??

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Ford Super Duty (1999-2016) :: 2004 F250 4X4 - Front End Rumble - Squeaking / Grinding Noise Then Clunking

So to start at the beginning.... Traveled across Canada East to West towing 11000lb travel trailer, no problem. Have used 4x4 in a few campsites to pull out of a pitch without spinning the wheels and causing damage to the site when it has been really wet. All good.

Got to Banff in December and the town was an Ice rink, engaged 4x4 and all good. Crossed the Rockies and the 4x4 starts making grinding noises. Up and down some mountains and squeaking, grinding noise then clunking.

I have manual hubs, disengage and the noise all goes away. Engage 1 hub and no noise. Engage both hubs, noise back.

I bought some needle bearings and went to swap them. Got hubs apart and they look good. No scoring on the drive shafts. They are not dry, but as I have them open, repack them with grease anyway.

Do more research... Remove ABS sensor and repack main bearings with grease. (broke one sensor pulling it out, too cold plastic brittle oops). Still clunking noises.

The universal joints look good, doesn't appear to be any play in them. However, the axle seal (knuckle seal) (F81Z-3254-CB) does move around a lot in it's metal casing. It is tight on the shaft, but with the hub off, I can move it in and out, and move it side to side. If I had ESOF hubs I guess they would not be locking as I'm sure there would be no vacuum in there!

Question is then, would this seal be allowing the universal joint to wobble under load in 4x4 mode? Would this wobble be the cause of the rumble? As it is labelled as a seal and not a bearing, I wouldn't of thought this would have been a loaded point, and the weight would have been taken by the associated bearings and it could be run without this seal? But if it is not this, then I'm still looking for a clue as to what is making the rumble....

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Ford Super Duty (1999-2016) :: 2000 - Blank Axle Code?

I plan to be buying a 2000 F250 V10 in a couple of hours.

I had my boss run by and take a picture of the door tag so I could determine the axle code. What he sent me was this:

Other than giving me the knowledge of how bad of a photographer he is, it doesn't tell me much else. The axle code area is blank, what gives? Am I just going to have to crawl under the truck when I get there after work?

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Ford Super Duty (1999-2016) :: 2004 - F350 Front Drive Shaft Metallic Squeal

I have a 2004 F350 Crew Cab DRW 4WD 6.0L.

The front drive shaft is making a high pitched metallic squeal while the truck is in motion. I thought it might be the universal joints but after lubricating the joints, I can still hear the squeal and it sounds like it is coming from inside the drive shaft. I also hear this squeal when I spin the drive shaft by hand.

I have quite a few questions about these drive shafts:

- What would cause a squeal from within the drive shaft?
- Are there any replaceable parts or do I have to get a new drive shaft?
- How do I identify the correct drive shaft part for my truck? Seems like there are a LOT of different models on the web.
- Are any of the aftermarket drive shafts any good? Any to avoid?
- Is this a DIY job or will I need to take it in to the shop?

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