Ford 6.0L Power Stroke Diesel :: 2005 - Bullet Proofed But Grey White Smoke


Jun 2, 2015

Just picked my 2005 excursion from being bulletproofed. Arp studs, oem head gaskets, turbo cleaned rebuilt, blue spring mod, 8 new Motorcraft injectors, rebuilt heads surfaced, new Ford oil cooler, egr plugged delete, sct x4 on 2nd tow tune, new radiator, new fan clutch, new water pump, and sinister delete kit. I got almost home to last stop sign and took off and noticed grey/white smoke.

Then drove so more for 20 minutes. Everything you come to complete stop and take off it does this. On start up it will puff a little puff then go away. Is this normal after a rebuild and go away after some miles have been put on engine. Or should I be worried. It runs awesome now and idles so smooth with tons of power on tow tune.

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Ford 6.0L Power Stroke Diesel :: White Smoke - How To Bullet Proof

I have the green light to bulletproof it. I just tore out the engine so she is on a stand now.

The whole backstory to this truck is one day a while back he was driving, noticed white smoke and instantly parked the truck at his house and fell on some hard times and couldn't get it fixed. The truck sat for some years and now was putting some life back into her.

I drained the oil and noticed right away the chocolate milk that was coming out of it, so right there I'm heading towards head gaskets.

What I am looking for is a list of the practical things to do to the engine while it is out on a stand. I am not looking for an extra 1000hp, just looking to bulletproof it so he won't have to worry about any other failures. I'm also looking for other maintenance items to change as well, maybe injector cups?

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Ford 6.0L Power Stroke Diesel :: 2005 - Stuttering And Running Rough - Blackish Grey Smoke / Code PO269

2005 6.0 133000 miles... Truck has been stuttering and running rough for about 2 weeks, warms up and is somewhat better. Would stutter in the RPM range of 1600 to 2100 RPM, can push down on accelerator and power through it with no problems. Checked codes and got PO269 Contribution Cylinder 3. Changed all filters and oil change along with a bottle of hot shot secret in the oil. Truck is now blowing blackish grey smoke under throttle and when idling that smells like fuel. No coolant in oil, and no oil in coolant.is the injector shot, or injector sleeve bad?

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Ford 7.3L Power Stroke (1999-2003) :: Still White Grey Smoke After Replacement Of Rings On Injector?

I replaced the rings on all 8 injectors put in 8 new glow plugs and a relay. My truck is still putting out grey/ white smoke at start up. It goes away after about a minutes. Truck runs a little rough a first then smooths out. I know some smoke after doing a job like this is to be expected but I was thinking I t would go away by now. I've been running through my head what I might of done wrong but I can't think of anything.

Does it just need all new injectors and not just rings ?

2001 f250 7.3

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Ford 6.0L Power Stroke Diesel :: Black Smoke When Accelerating After Bullet Proofing

During an out of town trip today, 6.0L 2006 started burning black smoke when accelerating. Was bullet proofed in 2013 without replacing injectors. Running a SCT programmer. After getting home I connected the tuner and didn't have any DTC's. Checked the oil, didn't smell any diesel on the oil stick. I was running the street tune, so I changed to the performance tune and it doesn't seem to be smoking as bad. What could be going on? This site has always came through for me (a non mechanic) when troubles start.

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Ford 6.0L Power Stroke Diesel :: 2005 - White Smoke Coming From Exhaust

2005 6.0 & noticed on Friday there was white smoke coming from exhaust that started when I'd turn on truck then aster 1st light or stop sign it would be a cloud of white smoke. Once I start to drive it stopped & I didn't see it again that day. I noticed the same thing again on Saturday & Sunday but the smoke was thicker on these days but would stop like the day before.

I had a code come up a month ago which I believe was P404 but read something about EGR valve. So I replaced the EGR valve 3 weeks ago & light never came back.

Today I had a Dr's Appointment and had usual white smoke in morning but once I got to the Dr's appointment the truck sounded like the turbo got louder then usual and started to see cloud of white smoke again. While sitting in parking lot I check to see any codes but nothing came up but the cloud of smoke started.

When I left my appointment, the turbo sounded louder still and noticed white smoke every single time I stopped at a light or stop sign.. Then the coolant level was high with the engine giving me the warning of over heating coolant or something like that.

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Ford 6.0L Power Stroke Diesel :: 2005 F250 Puffing Out White Smoke

I just bought a 2005 ford f250 6.0 diesel. Im used to gas engines but not to familiar with diesel yet. But my problems are it puffing out white smoke. I've just did an oil change with full synthetic motorcraft filter. I changed out the fuel filters. Ran some fuel cleaner put some oil additive (both diesel hot shot brand) . Drained out any water and cleaned out the pump. Took out the egr and cleaned it.

I just installed a coolant filter and drained out most of the ford gold and used something with CAT ECI rating. The smoke smells like unburnt fuel. I'm not losing any coolant. I bought a scan gauge. The fcim doesn't drop below 47 volts. The coolant and engine temp stay around the same. As weird as it sounds it won't smoke all the time. It will smoke really bad then it won't like nothing ever happened. Besides it being an injector failing or something along with fuel pressure I'm not sure.

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Ford 6.0L Power Stroke Diesel :: 2005 F350 Won't Start After Bullet Proof

I just got finished putting on arp head studs and gasket, new bulletproof oil cooler and egr delete. Put it back together the way it came apart but it doesn't start. Just turns over but wont start??????? 2005 F350....

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Ford 6.0L Power Stroke Diesel :: 2005 - Smoking White Or Gray At Idle But Blowing Black Smoke On Acceleration

Well my problem went from bad to worse. My 05 started running rough at idle, then smoothed out a bit but started smoking on acceleration a little. At this point it felt like it had more power than ever before and even ran smoother running up to 3k RPM before shifting (manual transmission). But now it's smoking so bad, I can't really drive it. It's smoking white or gray at idle but blowing black smoke on acceleration. I had a cylinder 5 contribution code but with the amount of smoke it's hard to believe only one injector is a problem. I pulled the EGR valve and it doesn't look stuck open but I'm going to replace it anyway.

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Ford 6.0L Power Stroke Diesel :: 2007 - Chugging White Smoke / Smelled Like Unburnt Diesel

2007 6.0 6 speed, 187,000 miles. The other day started truck, had been running about 20 minutes before. Started fine, go to drive, chugging white smoke, smelled like unburnt diesel, baby truck home, seemed to run ok at low rpm, truck warmed up and ran fine. But I also noticed turbo boost was acting funny. Truck ran fine next few days. Then this morning, started cold fine, started to drive it and same chugging white smoke, it quit by the time j got to the end of my driveway, but drove to work, it quit smoking, ran pretty smooth, but will not build any boost. Truck is bone stock except for exhaust, it's straight piped. Ok. So this eve I borrowed my dads edge cts, here's all the engine codes:

P0069
P0269
P0299
P2262
P2269

The last one is water in fuel, since it started this crap I did notice it was right after it came on in the dash. I'm trying to figure out where to start....

On another note. VGT duty shows 85% at idle ?
Ficm voltage is constant 48 volts
Newer batteries

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Ford 6.0L Power Stroke Diesel :: Died - Low Fuel Pressure - Blew White Smoke - Diesel Smell?

no change, changed stand pipe and dummy plug on driver side, no change and guess what? Now I am stuck on the side of the road waiting to give my last $100 to a tow truck! Engine is hydrolocked, fuel pressure is low, starts off at around 20 and works up to 54 with key on engine off, and that is as much as I know from the side of the road with out my AE. Blew white smoke also. Smelled of unburnt diesel. I think it's linked to my rough running issue. Maybe a bad injector? But every time I did the click test they all passed. Idk, I'm gonna remove the glow plugs and see which hole is loaded and with what. . .

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - White Smoke / Diesel Drip From Muffler / Poor MPG

I would like the hear what others have to say about the problems I'm having with my 2006 F-350 sd xlt 6.0 with 113,000 miles on it. It's being used as a tool truck mostly going from a shop on the property to close by buildings on the same property. In other words very short distances. Used occasionally to take a dump trailer to a close by dumping ground.

1. White smoke from exhaust. I've read this is most likely an ERG cooler that needs replacing. Any other possible causes? If I end up having to replace the cooler is there a stock cooler that is reliable or should I get the one by bullet proof?

2. Diesel is dripping from the muffler weep hole. Last full tank lasted only 60 miles. Could this be the oil cooler? Anything else? If so is the Ford replacement cooler OK or should I go with an upgraded cooler?

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Ford 6.0L Power Stroke Diesel :: White Smoke From Exhaust?

yesterday I went out started my truck and white smoke started coming out my exhaust so I turned it off waited a bit started it back up let it run for a bit smoke went away drove it about 60 miles. Later that night it did the same thing but I was 2 gallons short on coolant drove it another 60 miles ran fine. Next morning decided to take it to a shop put more coolant in it drove maybe 20 miles to shop got there turned it off everything was fine never over heated once. So this shop is now telling me my trucks hydro locked and I steamed the EGR valve. And there telling me it's gonna be $8000 to fix it .

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Ford 6.0L Power Stroke Diesel :: White Smoke And Minimal Boost

Ok, took the sub for a spin around the block yesterday. Turbo was singing a tune when I left. white smoke and minimal boost on the way back. It is spinning, just not boosting very well. Stuck? Electrical problem? any pointers, or easy stuff yo check, before pulling the pump?

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Ford 6.7L Power Stroke Diesel :: Sickening White Exhaust Smoke

I was passed the other day by a newer (square mirrors) nice-looking Super Duty that was slightly spewing white exhaust smoke. As a life long truck driver, I know a few diesel smells (and I kinda like some ). But, this was so pungent that it was irritating my eyes inside my own cab.

It was so irritating and nasty smelling, that I had to slow down (to let him gain some ground) and open my windows to clear out my truck. So that I may be better informed, what could've caused this?

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Ford 6.0L Power Stroke Diesel :: Blowing White Smoke Out Of The Exhaust

I have a 2006 F350 6.0 litre diesel. The other day I started it up drove away and it was blowing huge plumes of white smoke out of the exhaust. Shut it off.....started it up again after a while then went on a long drive and it went away. What that was?

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Ford 6.0L Power Stroke Diesel :: Make White Smoke While Idling?

Replaced turbo stock with a wicked wheel. Truck smokes like crazy took turbo out rebuilt it and reinstalled in truck now truck pukes white smoke and has a of white smoke while idling. I don't get why. I've rebuilt injectors about two months ago. Truck is stock not bullet proofed at all. Truck has 170k head gaskets were done at 130k.

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Ford 6.0L Power Stroke Diesel :: 2003 - White Smoke On Accelerating

So This all started when I noticed my 03 Ex 6.0 started to not upshift every once and awhile.It has 300,000 miles on it.As far as I know it has never had tranny filter changed.So I said it shall be done.I did both internal and external filters and the fluid was very dark but not burnt.The pan was very clean and no sludge or metal on magnet.Put in new fluid and ran the truck until warm and checked fluid level and all was good.Now this where things get weird.Went for a drive and truck would not up from first easily or I had to feather pedal to upshift. If I put my foot into it I got a lot of black smoke after about 5 seconds and some sort of shuttering in the engine on deceleration. Ran AE for codes and nothing came up. The engine has EGR Delete. Blue spring, new injectors, glow plugs......

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Ford 6.0L Power Stroke Diesel :: 2004 - Low Or No Power / White Smoke

I bought a 2004 power stroke with 100k miles, ran well for 15k miles then started having low power for first few minutes to no power, regular oil changes and fuel filters at 5k, checked FICM 48v KOEO , 48v cranking, new batteries just in case. Oil pressure when cranking at 50% of gauge , even crank cycle will jump when trying to fire, no loss of coolant, block heater working, it did start a few a few times and blew white smoke until warm then full power but the last 2 times I did get it to start it ran for less than 1 minute and died could not restart.

Fresh fuel additive in both fuel and oil for stickshion, have read hundreds of posts but not seeing similar problems no codes. With key cycle 120 amp draw on passengers battery for approx 25 seconds 48 amp on right battery glow plugs good due to the amp draw? So I think my FICM is good, good oil pressure cranking, the oil pump should be good, ICP good? Because of gauge coming up? Everything I read says black smoke for EGR soot issues. Not sure where to look.

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Ford 7.3L Power Stroke (1999-2003) :: Smokes Like A Freight Train In The Mornings White / Grey

ok so about a year ago and 7 thousand miles ago (abouts) I did a engine build and rebuild I had brand new injector cups, injectors (180/100's) and new o-rings......now I've got fuel in my coolant and smokes like a freight train in the mornings white/grey I believe (its dark) but never black smoke but not the smell of coolant like unburnt fuel truck starts up amazing at 10 degrees' when I had the machine shop building my heads for my stg 1 cam I had told them not to install my cups well they did anyways and used red locktite when I keep hearing and seeing recommended to use green and have used green in the past

I know most situations are cracked cup, cracked heads, my biggest question is ya think the red locktite will hold? And since the cups are new could it be a injector o-ring? dosent the fluids on the injector go botton to top (coolant-fuel-oil) and a bad oring mixing the two I did notice my fuel psi was sittin higher liker 75 psi iv lowerd it since then

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Ford 6.0L Power Stroke Diesel :: White Smoke - Knocking Sound - Lost Power?

it's now 1,500 miles away on the side of the road.White smoke, knocking and lost power. Truck has 133,000 reman engine installed at 46,000. Is it common for hydro locking to bend a rod? He sent a video and it def sounds like a rod and degas is empty.

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