Ford 6.0L Power Stroke Diesel :: 2006 F550 - Overheating Going Uphill


Oct 4, 2015

I have a 2006 F550 mini bus, that I just had the head studs done, egr delete and air intake changed. Last night we took it out for a run to test it since we just installed a new fan clutch. We can here the fan kicking on and off. The problem is, we drove it say 60 miles, up and down a mountain, had no issues. We got out and ate for about an hour, and then drove it back the same way. This time on a slight upgrade my check gauges came on, and I seen the temp rising. I let off the fuel, and it dropped back down. So the rest of the way home I was easy on the fuel and made it back with out heating up again.

Today, we took it for a ride and at idle before we left the ECT was 172, and EOT 170, as we drove I watched the temps. Climbing up a fairly steep mountain, we were doing about 65mph, for about a 5 mile climb. During the climb my ECT was 201 and EOT 226, at the hottest point it was ECT 204 and the EOT was 226.

I am assuming it could be a possible water pump and or oil cooler. Reason I am thinking the water pump, is because after it over heated, I noticed if I let off the fuel quick after running I would hear a noise like a puffing sound. It was the coolant shooting out of the degas bottle. It did this several times when letting off the fuel quick, which I think was the pump was allowing the coolant to be pushed back in from the heat.

I already ordered a new pump, which if bad could also cause the oil not to cool as the pump is not pushing enough coolant? (Also I only lose coolant if it gets to hot)...

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I have a late model 2004 F-350 6.0 powerstroke. 182K miles. Auto Transmission

What happened. Condensed version

Left house, drove out to highway, got on highway. Everything feels normal.

About 1 mile of going 70mph, I notice I can no longer accelerate. after 1/2 mile, I begin loosing speed, and engine will not rev past 1000 rpm. I eventually pull over (another mile), put in neutral and will not rev past 1000. put in drive and start to idle to highway exit. it gets about another .5 mile and begin going up a hill when it completely dies. Will not restart.

No prior issues with the truck. Full tank of fuel.

What I have tested so far. Ficm 48.5 volts cranking. Icp .225V KOEO, .875V Cranking. LPOP is registering pressure on the dash. No Fault codes.

I have gotten it to start twice now, one time it allowed me to rev to 750 rpm, where i used 4 low to make it onto a trailer. second time would not rev at all. idling at 250-300 rpm.

That same night as it died, I drained the transmission pan/ TP filter and filled with 8.5 Quarts of Mercon LV. This is the first time I have done this since purchasing @ 161K miles. Everything seemed normal, no leaks present.

Also my buddy showed me how to enter the dash test mode and we cycled through these. Not sure if this is relevant.

So, What do I test next? I don't think its HPOP issue since the ICP is reading .875 volts at crank. I did unplug the ICP and it still would not start. I don't think its the injector side of the ficm because they buzz as normal with koeo, but this is a possibility as I don't have equipment to test. Egr valve is clean for age of truck.

Would it be possible that the Mercon LV knocked crud loose in the transmission causing it to fail/seize? would siezed tranny cause the engine to behave in this manner?

Fuel bowl on top of the engine was full of fuel. I have not pressure tested it yet as I can hear the pump running during key on.

could i have a bad crank or cam sensor?

Multi-injector failure?

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