Ford 6.0L Power Stroke Diesel :: 2008 E450 - Transmission Leaking From The Junction Of Engine


Feb 15, 2016

I have a 2008 E450 with a 6.0 and 5w110 trans. It started to leak at the bell housing. I figured it might be the front tc seal so I dropped the trans and replaced the seal. Reinstalled trans but its still leaking from the junction of engine and trans and from where the starter goes into the trans.

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Ford 6.7L Power Stroke Diesel :: Rear Main Seal Leaking Where Engine Connects To The Transmission

I haven't had time to take my truck to the dealer to actually be checked yet but it appears I might have a rear main seal going out from what I can see. I pressure washed the whole underside of my truck the other day and there is fresh oil where the engine connects to the transmission.

My truck is a 2011 with a 2013 engine in it. The truck has 103,900 miles on it. The engine has almost 60,000 miles on it. I have the extended warranty on it which is good. All this truck has to do is last 2 more lousy months and I'll replace it.

2011 Ford F-450 6.7L Diesel 12' Flatbed

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Ford 7.3L Power Stroke (1999-2003) :: Oil Leaking From Driver Side Exhaust Manifold At Junction With Up-Pipe

I had a fuel starvation problem because Ford painted the inside of the fuel tank and the paint was coming off and clogging the filters and because I foolishly drove it I now have white smoke spewing out of the tail pipe and an engine miss.

I also explained that I thought that the white smoke did not smell sweet like antifreeze, but rather like diesel. (Hoping that a head gasket replacement is not required.)

I am in the middle of doing the Hutch Mod with frame-mounted Racor PS120-2 jar-type screen pre-pump filter and shortening my previous Harpoon Mod and paint stripping and powerwashing the inside of my tank. Next I plan to move on toward the engine issue.

This evening I was under the van with a flashlight and I noticed that there was a black liquid of some sort at the driver's side exhaust manifold where it joins the up-pipe. At first I was afraid to touch it fearing that it would be carbon-sooted water, but it felt and tasted like carbon-sooted diesel.

And since I haven't started the engine in two weeks and it has been routinely near or over 100F in Sacramento, water would have likely evaporated days ago.

Does it make sense if the fuel starvation problem caused an injector nozzle or its cup to crack or to stick open or to otherwise spew unburnt fuel into the exhaust manifold which would cause the white smoke? Obviously, the unburnt fuel must get from the affected cylinder(s) to the tail pipe somehow, which likely means out the exhaust valve, through the exhaust manifold to the up-pipe and through the turbo to the exhaust pipe and finally to the tail pipe.

See pictures at my CP. I can't figure out how to attach them or put them inline here because it still says I can't do attachments.

What is my next move? Remove the driver's side valve cover? If so, what should I look for, etc.?

2002 E350 extended body van 7.3 diesel auto trans converted to 4x4 (bought new)

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Ford 6.0L Power Stroke Diesel :: 2005 F350 - Central Junction Box Replacement?

I've been fighting some issues with my 05 f350 6.0 I'm pretty sure I have it narrowed down to a failed central junction box. I have no power to the pcm. I bought a used one off ebay that was supposed to fit my truck but some fuse/relay locations are different. All the plugs on the backside appear to be correct though. Do I need to get a fuse box that is the exact same part number that is currently in my truck? 2C7T-140A067-AN is the part number of the one in my truck. Or can I use the one I bought?

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Ford 6.0L Power Stroke Diesel :: 2004 E450 Won't Idle Without A Little Throttle

I have a 6.0 in a 2004 E-450 that starts and runs like a top except that it will not idle below 750rpm. If I give it just a tad of throttle it runs well. You can slowly let off the throttle and when it gets below the 700 it just dies like you turn the key off. Ford dealer spent piles of money on it and couldn't figure it out.

Got it in my Powerstroke shop and replaced CMP & CKP & tried another FICM. Is it possible that it would be the accelerator pedal assembly? The volts are what they should be but it dies so fast that the scanner can't see what's happening till it's too late.

It comes up with P2132, P2122, P2127, P2138, P2139 which are throttle related but am wondering if anything else could cause this before I start throwing more stuff on it.

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Ford 6.0L Power Stroke Diesel :: 2006 E450 Super Duty Keeps Dying

So recently my bus has been having issues shutting down on us. It started about 6 weeks ago. My band was on our way to a gig about 5 hours away from home. We got about 30 minutes outside of our destination and the bus just quit on us. After sitting for about 30 minutes, and switching some relays around, its fired back up and we made it to our destination. The ride back home the next day was pretty rough; it happened 3 more times...

We took it out again about 3 weeks ago for a trip about half the distance and the bus quit on us about 20 minutes into the journey. It took about an hour or so of sitting on the side of the highway before it started back up. Rather than try to risk making the trip, we turned around, dropped the bus off, and found alternative transportation...

I should probably add that the bus sat for about 3 or 4 months during the ridiculously harsh winter we had here this year, as we took the winter off from gigging. It was unplugged the entire time as it was stored in a parking lot across the street from my shop where I couldn't plug it in anywhere...

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Ford 6.0L Power Stroke Diesel :: 2005 E450 - Excessive Smoke Out Of Exhaust

I have an option to buy a e450 with a 6.0, 100k mi, with a utility body. I have the same thing but an 03 with a 7.3. this van has some known issues, biggest being it sat for a year and a half. it was parked due to excessive smoke out the exhaust. Ford shop diagnosed it as bad head gaskets, personally I am not believing it. There is no evidence of puking on the degas cap, and someone removed the band clamp from the down pipe and there is nothing but a little soot, so I don't really think a turbo seal either. The batteries were dead tonight so I am going to take a set of batteries down and see what happens. he is only asking 6000 as is. I am thinking probably egr cooler, egr valve or injector problem. If I buy it I am going to install a new oil cooler, blue spring, clean the turbo and delete the egr. Late 2004 engine btw.

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Ford 6.0L Power Stroke Diesel :: 2006 E450 AC Compressor Leaks Freon

OK, until I figure out what to do with the other truck I overheated, I've got another ambulance that needs some work, and I got to have a truck running.

This is the same config - 2006 E450 6.0 dually ambulance with 122K. Starts and runs; I drove it all the way to Houston from Minnesota when I bought it and made several shorter trips since with no problems except the AC compressor leaks freon. Then, I found oil in the degas bottle. A tech said it needs an oil cooler and he says there's some leakage at the rear main seal that's "common with this engine."

Can't recall reading a lot of rear main seal issues here. Is that right? Is oil cooler the obvious diagnosis for oil in the coolant?

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Ford 6.0L Power Stroke Diesel :: Transmission Fluid Leaking?

So, had a transmission fluid leak. Couldn't find the leak so I went to a transmission shop. The diagnosis is that a snap ring broke and resulted in a hole in my tranny, something about reverse gear pressures weakly designed snap ring.

Not too happy about this, being that I had thought that the transmission was the strong point of my truck... Is this common?

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - Coolant Leaking On Rear Right Of Engine

I spotted a leak last nite on my 6.0. It is coolant, running down the right rear on 2 metal lines that go to the trans I think. It was dark and 24 degrees so I did not spend too much time looking. Shut the mother down til I could research. 2004 250, 6.0 FX4x4, stock. Coolant was changed to green by previous owner. Bought it 4 months ago. 187,000 miles.....

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Ford 7.3L Power Stroke (1999-2003) :: E450 Truck Does Not Start

I bought this 16' box truck today. 7.3L, 213k, 2003. It doesn't start and the owner gave a really good bottom dollar deal for all these reasons. Showing up armed with Torque Pro and my bluetooth adapter, I proceeded to plug it in and check for rpms, HPOP, Battery voltage, etc. No power to port

Find fuse diagram the owner located and fuse 23 is the OBD port. No fuse in place. He found us a fuse, I plugged it in, viola! Power to the port, TP is in action, ready to troubleshoot.

"Charged" battery, start cranking...no start. No Torque Pro (!) Apparently, the OBD port is cut-off while cranking .... Is there some other fuse or connection that will keep it connected during cranking so I can check for RPMs (no dash gauge for it)?

As soon as I left off the starter, the HPOP on TP showed 1212 then 850, then continued to drop with in about 2 secs. I figure it is getting good HPOP and this is the momentary bleed off.

PO replaced some time ago CPS with Autozone or something in an attempt to start it. No go. I am going to take my "emergency" CPS next time to see if that does it.

Because of the cranking-cutout, I cannot see FIPW. No way to know if the injectors are firing. It had reportedly been running a short time ago (weeks maybe?) and shut off while parked in the parking lot and never started again.

Batteries are low, but new-ish starter and cranks well. With jumpers, able to maintain 10.8v or so while cranking, though it was a bit up and down. I'll take a strong charger with 200amp boost mode next time.

Fuel pump runs. I can feel/hear it when the key is cycled. It has standard Rotella 15w-40w on this 50F day. Reportedly *wants* to be plugged in to start. I plan to switch to 5w-40w synthetic as soon as I can get it home.

It's automatic, pretty sure all van/stock. Here's a pic. Dog box gives good access to turbo and such, but everything else...

One battery under hood, other under cab/body. Has green antifreeze and leak at thermostat.

My goal is to get it running to get it home, about 30 miles, then replace ICP, CPS, IPR, Glowplugs (relay already done), thermostat and top housing and hose, convert to lifetime antifreeze, oil change to 5w-40w synthetic, 2 batteries (test alternator), uppipes or gaskets, Air filter (what upgrades available for this?), UVCH, idler pulleys and belt, replace trans fluid and filter, couple tires, paint inside box, weld and reinforce rear bumper, add radio, check cigarette plugs (think cell phones and gps), general cleanup.

I will have it and run it around 30 days. If it is solid and reliable, off to West Virginia it goes. If not, I'll part it out to get back what I can from it. I am paying for it up front, they are raising donations. But I won't let them pay anything (costs only) for it until I'm satisfied.

They need to run it about 5hrs round trip once a month immediately. That's about 3k miles per year. But I'm sure they will find lots of other uses, such as building supplies, etc. I'm hoping the injectors hold up for a while.

Right now they have multiple vehicles, trailers, drivers donating their time and vehicles (reimbursed for fuel only). It would be much better to take one hauling truck and one or two passenger vehicles... hence the box truck idea.

They distributed approximately 100k lbs of food last year. Not refrigerated, not needed. No CDL needed, about 14k GAVW. The PO has offered his carport where it is parked now, or even to push it into his garage with limited tools (I can bring some) to get it to run. Otherwise...

How to get this home?? Too heavy for my buddy's tow truck from the front. Wheels too far from back of box to reach them from the rear. No tow loops in front for tow bar, UHaul dolly rated at 4k (maybe?)

Dual rear wheels. Anything else I'm missing?

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Ford 7.3L Power Stroke (1999-2003) :: E450 Won't Start Cold

2003 Ford 7.3 E450 ... Just recently got Auto Enginuity Ford enhanced

The problem....The van will run when plugged in for 2 hours or on either. Once started the van runs good. It will not start on its own even at 60 degrees

I got the following codes

KOER (Key On Engine Running)

P0476 Exhaust pressure control valve range/performance

P0673 Cylinder 3 glow plug circuit

KOER (Key On Engine Running) Cylinder Contribution

P0278 Cylinder 6 injector circuit contribution / balance fault

KOEO (Key On Engine Off)

P0113 Intake Air Temp Circuit High Input

KOEO Buzz Test (Key on Engine Off Buzz test)

successful

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Ford 6.7L Power Stroke Diesel :: Ticking Noise Coming From Front Of Transmission Where It Bolts Up To Engine

Got home from work this morning and noticed when I pulled in the drive and opened the door a ticking noise coming from under truck. Finally had time this evening to crawl under truck and investigate noise. It's coming from the front of the transmission where it bolts up to engine. It's a pretty much steady tick and goes away for a few seconds here and there. when you increase RPM's it's still there and I think goes away at higher RPM's, it doesn't get louder as you increase RPM's just stays the same level. Will get it to shop Monday hopefully and get this checked out and NoX sensor changed out too.

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Ford 7.3L Power Stroke (1999-2003) :: E450 - Shuttle Bus Won't Start After Parking For 3 Days

I am a new diesel owner. So I'm not too familiar, how to trouble shoot. I am however, pretty familiar with working on gasoline vehicles. I have a 1999 E-450 Shuttle Bus that will not start after parking it for just 3 days. I live in the area where weather has been above 90 degrees each day. I've charged the batteries, replaced them, and boosted, still no start. I have fuel coming in the bowl. And the battery meter on dash is showing that I'm cranking at around 14 volts.

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Ford - F450 :: 1996 - Diesel Engine Truck Has Been Leaking Transmission Fluid

1996 Ford F450 1 ton diesel engine truck with approximately 100,000 miles has been leaking transmission fluid. Took it to mechanic who replaced the seal and converter. When idling, you can see it drip, drip, drip, etc. Now it is leaking more than before I had it worked on.

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Ford 7.3L Power Stroke (1999-2003) :: 1998 E450 Ambulance - Hard Cutout When Cold

Here's my video of it doing it: [URL].....

98 e-450 rv cutaway with the 7.3 PSD. 219k.

Here's what I have done so far

-New GPR
-New Glow Plugs
-New CPS
-unplugged the PCM, and re-plugged

When it cuts out like the first time in the video, the accelerator pedal does nothing at all. Then once the WTS and CEL go off, it's fine again for a bit.

It seems to only do it when the engine is cold as well. After I had driven it around the block a few times and let it idle, it got better. I was able to drive it 20 miles round trip without it cutting out.

Also, might be related, it has been random on power since I got it. Sometimes I have to floor the accelerator to get up a hill, sometimes I barely need to touch it.

What to check next? It's hard to tell if it's de-fueling or if it's an electrical issue.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 E450 - No Ground To Glow Plug Solenoid?

I have no ground to glow plug solenoid, wiring is ok right up to the computer. Where I should go from there?

Its a 2001 E450 PSD. glow plugs not coming on at all.

should I be checking an engine temp sensor?

I don't have a wiring diagram so I am going in somewhat blind. ]

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Ford 6.0L Power Stroke Diesel :: Lost Some Power / Leaking Head Gasket

My 2004 6.0 has lost some power and the head gasket is leaking into the coolant. How long can i continue to drive the truck before too much damage is done to the engine?

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Power Steering Leaking Bad

So this '06 F350 is blowing fluid from the steering pump fitting when you move steering wheel to either side all the way(lock). Is the internal o-ring blown in the fitting? Do these have the teflon seal at the pump? Pretty new to the 6.0 scene. Got a new line ordered.

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Ford 7.3L Power Stroke (1999-2003) :: ZF6 Transmission Leaking?

I let a small leak that I thought was engine oil go too long it appears before checking the transmission which had still been working ok. I added a whole quart of Lucas and then another quart of Mercon so the level was pretty low. What to do next as I am about to leave Alaska and go back down the highway. Is my ZF trashed now? Still seems to work fine. Or is there a seal somewhere that I can change?

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Ford 6.0L Power Stroke Diesel :: Brake Pedal Dead - No Boost For Power Steering - Hose Leaking?

Is there one thing that when broken makes both the steering and brakes lose all power? Does the power steering and hydroboost share a pressure source?

My brake pedal is dead and I get no steering boost, but the master cylinder and PSP are full of fluid. Do I replace both, or replace one first to see if that fixes both? Or could it just be a hose leaking? Not sure how to diagnose this one.

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