Ford 6.0L Power Stroke Diesel :: Lost Some Power / Leaking Head Gasket


Feb 17, 2016

My 2004 6.0 has lost some power and the head gasket is leaking into the coolant. How long can i continue to drive the truck before too much damage is done to the engine?

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Ford 6.0L Power Stroke Diesel :: Loosing Coolant - Head Gasket Leaking?

I LOVE my Super Duty and with only 15k on it (have a company truck) plan on keeping it for a long time. I've had an EGR Delete and new Oil Cooler along with some misc things done to the engine and turbo, about 6g's worth. Now my mechanic at NCB is telling me that the reason I'm loosing coolant is that my head gaskets are leaking. I'm looking at another 5-7 grand which is a no go for me. I'm thinking of doing the work myself, especially since I've seen where i don't have to remove the body to do it.

Okay, here is the question, I've been having a hard time finding a comprehensive list of the parts I should be getting to do the job. Looking for a list or link on what I need to do it correctly and anything I might want to do while my engine is apart so I don't have to do this again?

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Ford 6.0L Power Stroke Diesel :: Head Gasket Replacement?

So, I blew my head gasket and have been looking for what to replace it with. From what I've seen, just an OEM gasket would be best.? I'm also putting ARP studs in it, unless there's another brand I should put in it.

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Ford 6.0L Power Stroke Diesel :: Possible Blown Head Gasket?

Truck is a 2006 F-350 6.0, ARP studs, Ford Head Gaskets, Bullet Proof Diesel Oil Cooler Kit and EGR with an SCT tuner on tow mode.

Towing approx 15,000 pounds noticed truck started to lose power and misfire. Pulled over and noticed engine oil all over the driver side on engine, looks like it sprayed to top of engine as well. Oil on valve cover, FICM, exhaust manifold. I looked under the truck and saw that oil is all over bottom of the truck, differential covered in oil as well. Looks like blue smoke coming from tailpipe and smells of oil burning. Cannot tell where oil originated from.
I removed the EGR Valve, to see if there was moisture on the valve and when I looked into the intake manifold there is engine oil pooled in the bottom of the intake manifold and on the EGR Valve.

This is not dirty water from soot, it is oil. Truck is misfiring, with no codes being thrown. I noticed a small amount of white residue around the radiator cap however I had just filled up the reservoir, week prior. I unfortunately do not have gauges in the truck and rely on the factory gauges; coolant temps did not rise or move at all when this happened. I am not sure if I blew a head gasket, and really confused on how engine oil got into the intake manifold. I ran the engine with the air filter removed and can see blue smoke coming out of the CCV and oil in residue in front of the turbo inlet.

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Ford 6.0L Power Stroke Diesel :: How To Straighten Pushrod Guide In Head Gasket

I just did head studs, gaskets, egr delete, oil cooler, hpop, up pipes, exhaust, and turbo rebuild on my 03' 6.0. I started the truck and it ran kind of rough but I figured it was air in the oil. Then I heard a choppy sound from the tailpipe and my first thought was bent pushrod. I let the truck run for a couple of minutes while I looked and listened to the engine and it seemed alright but I shut it down to pull valve covers. I had a code for cylinder 5 contrabalance so I started there.

The pushrod was definitely bent so I ordered one and threw it in. The truck runs amazing now compared to anytime I have ever heard it run, and all rockers move as it looks like they should but I still do have popping through the intake. I took cylinder 5 pushrod back out and I think the gasket bent from when the pushrod bent the first time. Even though the rocker is moving I think the bent gasket is pushing the pushrod on the side of the lifter maybe? The guide in the gasket is folded over and I don't know how the hell to bend it back besides a screwdriver.

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Ford 6.0L Power Stroke Diesel :: Coolant Leaks And Head Gasket Failure

Early 04 but 06 motor, Coolant filter, BPD EGR cooler, Head studs. I did use the search tool, overloaded with EGR cooler leaks and head gasket failure in the results.

Noticed ECT Spiking 217 (EOT 187)as went to post office,10 min run time from a cold start. Checked Degas a bit low, did my business and went home. Got home ECT 223 EOT(221) zero coolant in Degas and notice this mess. as well as puddling up under radiator.

I left the truck running and added some water to the degas hoping I could spot the leak, no love.

On our trucks do we have a weep hole for the water pump? I didn't notice any water or stains around it or the pulley. Nothing around the hoses either... yet.

Once it cools I am going to pull the fan shroud and look for a possible hole in radiator. Are there any other suspect areas?

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Head Gasket Replacement

I'm going to be doing head gaskets on my 2006 F350 6.0. I know I need the head bolt tool and head lifting fixture. I have the tool to release the injector wiring plug from the head. Are there any other specialty tools I need? I saw in Hot Rod magazine a few months ago there was a new head gasket for the 6.0. Unfortunately I don't have the magazine anymore. I can't remember the brand of gasket. I know everyone in the past has said use OEM Ford head gaskets. Lastly, can I do the head gasket job and put studs in without pulling the cab or HVAC box?

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Ford 6.7L Power Stroke Diesel :: Leaking From Oil Pan Gasket When Used Synthetic

Having issue with synthetic oil (Rotella T6) causing leaks in the 6.7? I'm getting ready for my first oil change and I don't want to have an issue like I did with my 7.3 leaking from the oil pan gasket when I used synthetic.

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Ford 6.0L Power Stroke Diesel :: 2003 - Lost Power With Smoke Then Died - Now Nothing?

I have a 2003 6.0 when it has having troubles trying to cut out when running low rpms but would throttle out of it then it lost all power cab filled with smoke and died now it does nothing won't even try to turn over everything under the hood is covered in soot I'm ready to pull the cab just wondering if I didn't loose any oil or coolant...

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Ford 6.7L Power Stroke Diesel :: Lost Power For Running Board Lights

I added LED lights to illuminate the running boards on my Lariat. Did this about 15 months ago and all was fine until this week and I noticed they weren't coming on any longer. Both sides are out of commission. The running board lights on each side are wired to the respective plug for the running board lights on each side. The interior lights that are on the same circuit work fine (fuse #12 in the passenger side fuse box).

So I'm scratching my head trying to figure out why both sides have gone out at the same time but the fuse is ok. It's winter here and my truck doesn't completely in the garage so I'm hoping to limit my time lying under the truck out in the cold, on a wet floor! I thought there might be another fuse in the engine compartment fuse box but there isn't, at least according to the manual.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Lost Power Then Died

My 2006 F250 was towing my 5th wheel when it started to loose power and eventually died. Would not restart. Replaced all fuel filters to no avail. Towed to mechanic shop. Has a little over 100,000 miles on it. Waiting for mechanic to check it out.

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Ford 6.0L Power Stroke Diesel :: 2005 F350 - Lost Power And Won't Start

I have 2005 f350 with 365000 km on it I have it for one year and don't have a problem till last week. I was pulling van on dolly uphill and sadden lost pover, so I stopped and check oil leaks ,transmission .... But everything looks ok in couple minutes start engine and go home (10 km). Change fuel filters trans filter, looked good for 50km and star losing power again and doesn't want start. So I skan and its show me next numbers.

Key on engine off
Ipr-15%
Icp-0psi
Icp-.26v
Ficm main power-47.8
Ficm logistics power-14.5
Ficm sync is good

Engine crank
Ipr-85%
Ficm main power-48.0
Ficm logistics-12.5
Icp- 625psi
Icp-.77v-1v

So what I have to do?

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Ford 6.7L Power Stroke Diesel :: 2011 F350 - Lost Power Intermittently?

Currently truck is in the shop after having multiple episodes where it lost power. It has 47,000 miles on it. When pushing down gas pedal, just does not want to go. Very slow to shift through the gears and get to highway speed. Turbo was not there, and there was also a hard shift/jerking from 2nd - 3rd. Did notice the traction control sensor kick on a couple of times....which was just replaced since a hole rubbed through the wiring. (took it to Ford twice before they found the problem)

They told me today that the code generator said to look at wiring but they did not find anything (heard that before) and that the fuel is possibly contaminated with DEF. If that is the case, someone is messing with my truck! What I don't understand that if the DEF does turn out to be in the fuel tank, wouldn't we have the problem continuously and not intermittently over a month after driving thousands of miles and going through numerous tanks of fuel? We drive and average of 60 miles per day just for work, half interstate/city.

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Ford 6.0L Power Stroke Diesel :: Lost Power Now Won't Start - Bad Fuel?

This is a new truck to me 03 Excursion, the owner has done a lot, gave me receipts for a lot of work and cosmetically it just seems taken care of. About a year ago hpop, ficm, oem egr and 3 injectors. He wasn't happy with that mechanic and still having problems so went to a different (supposedly better) shop. This time turbo cleaned, all 8 injectors and passenger head was redone and put back on with oem bolts. Apparently it was found that a nut was dropped down valve cover by the first shop! Somewhere along the way the ICP and GP module has been replaced.

I've only driven it a couple times and seems great until last night. It was loosing power and in about 10 seconds died and wouldn't start back up. Pops but doesn't stay running. WIF dash light on and no CEL codes. Not sure where to start/what to do. I've paid for most of it and was planning to pay the rest and transfer title but I'm not comfortable doing that till I'm confident it's good to go.

I drained the separator and seemed to gush out like it should and don't think I saw water. I'm planning to take the sensor off the filter there, inspect and clean it but I don't imagine that's the problem. I do see oil coming on the back of the engine and front of tranny on the drivers side... maybe ICP is all oily and failed? I don't know much about these, just been trying to read. What should I do as some first steps? Do I need some sort of scanner? It seems like it's starving for fuel. It was about 1/4 of fuel when I bought it and filled it up the night I took it home and have put about 80 miles on it since. Is it possible it's got bad fuel or water?

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Ford 6.0L Power Stroke Diesel :: White Smoke - Knocking Sound - Lost Power?

it's now 1,500 miles away on the side of the road.White smoke, knocking and lost power. Truck has 133,000 reman engine installed at 46,000. Is it common for hydro locking to bend a rod? He sent a video and it def sounds like a rod and degas is empty.

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Ford 6.0L Power Stroke Diesel :: Lost Power And Got A Shake When Trying To Accelerate At Highway Speeds

I have a 2005 6.0. I just got done doing the HPOP seals, injector o-rings, stand pipes and dummy plugs. I have drove the truck 600 miles since the work with no problems other than a wiring issue I got fixed...

I was driving at highway speeds, and all of a sudden I lost power and got a shake when trying to accelerate. I pulled over and turned it off, and when I went to restart it I got nothing at first, then it went to what seemed like a partial crank followed by a thud. So I'm thinking I just hydro locked it. I waited a few mins and tried again, and it started but had a few knocks for 15 seconds or so, then it ran rough with smoke pouring out of the exhaust (grey then turned kinda white).

I the only codes I have are for the egr which I've had unplugged for a long time, and a glow plug code, but when I started it back up, I had no codes. I'm baffled. I did notice I have oil on my oil filter housing at the cap, a little oil had slung on to my wire harness and my intake. I don't even know where to begin!

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Lost Power Then Stalled And Would Not Restart

I drive an 06 f350 with a 6.0 diesel. My truck has quit on me twice in two months. It lost power then stalled and would not restart. I had just changed fuel filters but checked them anyway to see if they were plugged. They looked clean so i put them back in and the truck fired up. It ran good then two months later it did the same thing.

I noticed I could not hear the fuel pump so i pulled the cap off if the top fuel filter to see if there was fuel in it, and heard air being sucked in (or pushed out?) as i loosened the cap. I put the cap back on then turned the key and i could hear the fuel pump working. I waited for glow plugs and it fired up. Is my engine getting vapor locked, or sucking air? If so then why would it only happen every now and then instead of continuously?

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Ford 6.0L Power Stroke Diesel :: 2005 - Engine Lost Power When Driving Down The Road

My uncle bought an '05 that stopped running one day. He was driving down the road and engine lost power. He was able to coast into his driveway. Unfortunately, it's been 10 years since I've work on a 6.0 and no longer have any of my computers.

He did state there is no check engine light. He's going to change the filters today / tomorrow. I'm hoping to make it down there this weekend to look at it, but what to look for. Even more unfortunately, we really don't have any specialty tools or gauges.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Missing Like Lost Injector And Losing Power

I have a 04 F30 4x4 with a sick 6.0 power stroke. It has 230k on the mileage and ran good. I was driving at speed when she started missing like it had lost an injector and loosing power. The RPM's dropped under 1000 so I had to pull over off the highway. When i pulled over and put it in park it shutoff. Tried several times to get to start but after 10 minutes it started up. I drove about 2 miles and it started the same process. This went on 2 more times before I was able to finally limp home the 40 miles.

It never shut off again but ran very poorly. I put a new valve in and when I tried to start it just mad a pound clunking/clacking noise. The repair shop put a starter in it because it had stopped engaging and was going to ruin the fly wheel. I looked at it and it was eaten up pretty bad from trying to get the engine to turn over. So now all it will do is a single clunk and will not turn over. He says it could be a bad injector that flooded a cylinder or blown up in the bottom end. He did take serpentine off and still no go.

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Ford 6.0L Power Stroke Diesel :: Glow Plug Light Came On - Lost Power - No Injector Cycle

Ok yesterday while driving my truck the glow plug light came on couple times and lost power but the light would turn off and power came back. It has done this before and it was the injector harness grounding out on the engine. I replaced that last time. I checked over the knew one and did not see any chaffing on the harness.

Now this morning I go outside to start it and I can hear my fuel pump and vacuum pump but injectors wouldn't cycle. It has also done this before but I could never figure out why. Last time I tore into it checking through my wiring harness and couldn't find anything. When I put it back together it started fine.

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Ford 6.0L Power Stroke Diesel :: Lost Power When Driving Down The Highway - EGR Codes P0404 And P1335

So I was driving down highway when I lost power. Engine was still running just had no power and would blow black smoke when I got on the accelerator. I pulled the EGR valve and noticed it had rocks stuck keeping the valve open. Cleaned it all up and put it back in. Went for test drive and seemed good again until few miles in same problem. Took it apart again and same thing.. rocks. I did this 3 times with same results...rocks getting stuck in my valve.

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