Ford 6.0L Power Stroke Diesel :: Intermittent Hesitation After Stopping At Light / Stop-sign


Jun 7, 2015

Trying to troubleshoot a very intermittent (has happened on two different occasions during the last 1,000 miles) hesitation from a stop-light. I've been recording engine parameters (Torque application) on both instances as these have been during longer trips after a period of highway driving. 2004 Excursion, 112K miles.

This feels kind of like severe turbo hesitation (4 to 10 seconds trying to start out before it kicks in) but I don't think that's it. The turbo is a new PowerMax turbo replaced 5 months ago. VGT readings seem pretty normal. The EGR valve is new -- the first instance was with the old and the second was with the new. I've also recently replaced the EGR and Oil coolers (before this).

Here's what's interesting in the captured data though... Normally when I coast into a stop-light the indicated engine load stabilizes at about 40-50% and VGT moves to about 65% to 70% at idle. The two different times this happened (actually multiple times at stop-signs/light close to each other over 5 minutes or so for both of these), when I have coasted to the stop, the engine load increases from low values during coast-down (0% during freeway coast-down or 19-30% during other coast) up to 99.6% (or other similar high values) at idle and VGT seems to be full closed at 85%.

There is absolutely no response to the throttle in this situation for 5-10 seconds. I've either been goosing the throttle a bit or putting it neutral and revving it up first to get things going again. When it finally catches and starts accelerating with power, indicated engine load drops to 50-60% again and VGT opens up to 40-60% or so. None of the other parameters I've been capturing seem to read strangely during this that I recognize. No issues observed during cruise and power seems good. No pending DTCs or engine light.

Here's what the data points I'm capturing (once each second):

Boost
Calibration Input Volts
ECT
EOT
Fan RPM
FICM main volts
Fuel Injector pulse width
ICP
ICP Volts
IPR Duty cycle
RPM
Engine Load
MAP
Trans Temp
VGT Duty Cycle
EBP
EGR Commanded
EGR Error

Added today but not captured during these issues yet:

IAT
IAT2
Baro
Accel Pedal Position
Mass Airflow Rate
Mass Fuel Desired

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Checked so far

Batteries checked and both are good
No mods done to it
New ICP sensor and pigtail
New water pump
New injectors 20k miles ago
Oil changed 1100 miles ago
New filters upper sad lower

2003 Ford F-250 King Ranch 6.0

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