Ford 6.0L Power Stroke Diesel :: Transmission Cooler Lines Rusted And Started To Leak


Mar 16, 2015

Can I change these out to hydraulic hoses with clamps that are rated for the fluid. Mine are rusted and starting to leak.

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Ford 6.0L Power Stroke Diesel :: 2006 - Removing Transmission Cooler Lines?

06 6.0 How do I remove the trans cooler lines from under the truck? I've got the lines hanging free they're unscrewed from the transmission and trans filter but I can't seem to snake them out to replace them. How is this accomplished?

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Ford 6.7L Power Stroke Diesel :: Leaking Cooler Lines At Turbo?

I am experiencing leaking cooler lines at the turbo. I thought it was only the line coming from the side of the turbo, but it looks like it could be the one going into the top. Can I safely remove the line from the front of the engine without interfering with the other metal lines directly in front of it. See the pic. This is the front of the engine under the turbo.

Also, the fitting in the pictures is not leaking. Can I replace the metal line without replacing the threaded connector going into the engine or does it have to be replaced with the line? I already have parts BC3Z-6A968-C and BC3Z-9U469-A for the line coming out of the side. What is the part #s for the other line pictured?

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Ford 6.0L Power Stroke Diesel :: BPD Remote Oil Cooler Hose Leak

2 1/2 years ago I installed a BPD remote oil cooler with BPD filter. The stock oil cooler was clogging up for the second time and didnt want to chance it. The BPD oil cooler works great. I have never seen high oil temps in any driving condition. Last week I was replacing the hubs and seals on the front of the excursion and noticed the oil was leaking from the 90 at the end of the hose oil filter location. I called BPD and sent them a picture. The 90 is corroded and is failing. They said something about a 2 year warranty but because of the rust they would not send one out for free. I purchased a new hose and the other 90 that goes right after it.

They recommended that I spray it with undercoating or something. I live in upstate NY and deal with a lot of salt on the roads in winter. I do keep the truck clean in winter as much a possible. I am posting this so if there are any others in similar situation you should do something to prevent that 90 from rusting like mine did. If I had known this when we installed it prob would not be replacing it now. Will be replacing it tonight or tomorrow. BPD said I will need a 1 1/4 crow foot or remove the turbo to get to the other end of the hose. Not posting this to bash on BPD just sharing so any others can prevent this part from rusting out.

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Ford 6.0L Power Stroke Diesel :: Coolant Leak From EGR Cooler O-Ring

I installed a BPD EGR cooler about 4 years ago just as a preventative measure (along with an oil cooler) in my '06 F-250 6.0. About 6 months ago some coolant was found to be coming down the rear of the engine and onto the garage floor but only in the mornings after cooling down and even then not every morning.

A couple weeks ago I did a coolant flush and put the red ELC coolant in and now I can see better where the coolant is coming from. It appears to be coming out from the O-ring between the cooler and the intake manifold. I did check the torque on the stud and bolt and they are tight.

Is there a way the drop the cooler enough to install a new O-ring with out going through the whole process of removing the intake manifold and everything that is associated with that? The thought is daunting...

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Ford 6.0L Power Stroke Diesel :: 2005 F250 - EGR Cooler Hose Leak?

I have a 2005 F250 with 6.0 and almost 175,000. On vacation right now and noticed when I came out of a store that there was a puddle of water under the passengers side. Chalked it up to AC defrost. The second time I was not running AC and puddle again.

Felt and smelt of it...antifreeze. Just put in all new Zerex G05 and a new degas tank because when working on it I noticed a pin hole in the base before we left. I replaced the EGR cooler and hose from Sinister about 3 plus years ago.

Would the EGR cooler hose be leaking? I've noticed that white residue on top of the intake around the where the hose is. What would cause this, Heat, wear and tare....my luck ?

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Ford 6.0L Power Stroke Diesel :: ORing Leak Where EGR Cooler Meets With The Intake

I I have a pretty good o ring leak where the egr cooler meets with the intake. My question is can i replace the o ring without removing​ the intake. If so what is the process.

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Ford 6.0L Power Stroke Diesel :: Small Leak At The Rubber Coupling Between EGR Tube And Oil Cooler

I am doing the usual upgrades on a 2005 F250. What started as a small leak at the rubber coupling between egr tube and oil cooler turned into doing everything else while motor is down this far.

I am curious what the difference in the upgraded oil cooler is? Well besides not prone to failing as early.

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Ford 6.7L Power Stroke Diesel :: 2012 F350 - Bypassing Radiator With Transmission Coolant Lines

2012 F-350 King Ranch Diesel. I am eventually going to purchase a camping trailer to pull with this rig. I am thinking of bypassing the radiator with my transmission coolant lines. I did this on another vehicle and it worked GREAT! That vehicle was a 2001 Isuzu Trooper with that crummy 4L30-E transmission. My trans temps stay round 170 to 175 on the freeway which is far better than the 190 to 200 range that GM says they will run. At any rate, 2011-2017 F-250 to F-350 applications? I was thinking of adding a filter or two with a fan-cooler from B & M Racing Equipment.

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Ford 6.0L Power Stroke Diesel :: Possible Plugged Oil Cooler Or EGR Cooler?

I have a 04 that has 153k on it. 4" cat back exhaust with no cat. SCT tuner running a custom street tune. New FMIC with the extra tune on it. Head gaskets where done at 90k along with ARP studs. EGR cooler, The oil cooler was cleaned, New coolant tank. 1-new head and The cooling system was flushed at 90K. All done by the dealer along with some other items. Installed a bypass coolant filter at least 60k miles ago.

I have been having a no heat issue sometimes at idle this past winter and a mystery loss of coolant. I replaced the cap with a OEM one. I did a vacuum test on the coolant it held at 25 inches for well over a 1/2 hour. Pulled the egr valve it looked somewhat like tar inside not 100% dry. At startup it sometimes blows some white smoke and other times it's black smoke. I've had the scan gauge on for the last week to check my deltas.

Running 65mph the deltas stayed around 10 degrees diff.
Running 70mph the deltas stayed around 14-16 degrees diff.
Yesterday just running around rural roads 55mph and under the deltas stayed around 10 degrees diff.
I have not found a lower pressure gauge to do a coolant pressure test.

It does look as though it has burped the cap. Because of the deltas I'm thinking a plugged oil cooler my be the problem.

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Ford Transmission :: Connecting Can Of Transmission Flush To Cooler Lines?

I bought an aerosol can of transmission flush to flush out the cooler lines in my Ranger before I put the "new" transmission in.

Well, the can says it has a 5/16" female fitting on the tube "to fit most common transmission cooler lines" but my truck has what I believe are 5/8" fittings (the tube nuts on the cooler lines were a 5/8" hex). The fitting on the can tube ALMOST threads over the flared end of the tube, but not quite (I just want it on there so stuff won't spray all over).

Went to the parts store, found an 5/8" female flare to 1/2" male flare and that was the closest I could find. I'll take it home tonight and see if it fits. They had almost nothing for a 5/16" flare.

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Ford 6.0L Power Stroke Diesel :: Gear Oil Started To Leak When Pulled The Axle Out

So I replaced ball joints and hub bearings on driver side of the truck today ( passenger side tomorrow). Problem is when I pulled the axle out gear oil started to leak from axle housing not a lot but a leak nonetheless. Is this normal or did I break something.

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Ford 7.3L Power Stroke (1999-2003) :: Oil Pan Rusted And Beginning To Leak - Replacement

My oil pan has rusted through and is beginning to leak. Can replace a 7.3L oil pan without pulling the engine? It looks like if I remove the turbo and fan clutch, I should have enough clearance to lift the engine several inches and get the pan to clear the crossmember. Or would it be easier to just pull the engine?

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Jeep - Cherokee :: Transmission Cooler Lines Leaking Around The Crimp Fittings

I have a transmission cooler attached to my transmission. The lines that connect it are leaking around the crimp fittings. I figured if i just cut the fittings off and used 3/8 fuel line, would i be ok. I am afraid that i might get some air into the lines and mess my transmission up...

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Ford 6.7L Power Stroke Diesel :: Fuse For Transmission Control Module Started Blowing

I have a fleet of F250s and 350s through my business. I have recently been having problems with a f250 2015 6.7. It has approximately 110k miles and a new transmission was put it about 12,000 miles ago. Since then we haven't had a problem until now. Recently (2 days ago) it started blowing a fuse, #46 (transmission control moduler) and lighting the entire dashboard up like a Xmas tree.

Check engine light, maintenance required, hill descent, etc. However it is completely random when it does this. It has happened a total of 11 times in 2 days. 6 times in a row yesterday then didn't do it until late this evening 5 times in a row. It will get parked, turn it off, try turning it back on and the fuse is blown, replace it same thing... then will eventually start.

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Ford 6.0L Power Stroke Diesel :: Transmission Started Shifting Badly - Codes P0976 And P0755

Recently picked up a 2004 Ex 6.0L. Drove great for a bit, then it started shift badly, then finally the Tow/Haul light came on. The original codes were P0976 and P0755.

P0755 being shift solenoid B, and the P0976 being SSB Control Circuit low. I replaced Solenoid B and that code went away.

P0976 stayed with no change in how the truck drives. Replaced the internal harness today, and again no change.

At this point I'm at a loss. I'm wondering if it's something between the PCM and the transmission?

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Ford 6.0L Power Stroke Diesel :: Bulletproof Diesel Oil Cooler

What is the consensus on this setup? Is it worth the money? Or is it more hype than function? Their logic behind it definitely seems to make sense.

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Ford 6.0L Power Stroke Diesel :: Transmission Leak - Fluid Dripping On The Bottom Of Both Sides Of Intercooler

I've been having transmission fluid leak from my truck for a while now. Very slow leak. At first I thought it was a hard line and replaced it but it was still leaking. Then I think I found where it was coming from. It looks to be fluid dripping on the bottom of both sides of my intercooler? On both identical spots. I am guessing perhaps I had a crack on my transmission oil cooler and driving blew it into the fins of my intercooler. I took my old one off and couldn't visibly see one. I have a brand new trans cooler installed now. Haven't drove yet as I am waiting on brake parts? I couldn't think of anything else on why it would leak off the intercooler?

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Ford 6.0L Power Stroke Diesel :: EGR Cooler Is Bad

Just found out that my EGR cooler is bad. How big of a job is this/how much down time if a compatent tech is doin the job?

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Ford 6.0L Power Stroke Diesel :: Oil Cooler Clogged

I just replaced my oil cooler and 500miles later its clogged again. Delta reached 40F.. No fun... I replaced it with the factory ford cooler and installed the coolant filter but I guess when I did the first flush I missed sum gunk.

So my question to you PROs, should I reflush/restore again then replace the cooler? OR Go with one of these??

- Coolant-to-Liquid Oil Coolers
- IPR External Oil Cooler Kit for Ford 6.0 Powerstroke

The budget is tight, but I gotta keep the truck going.

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Ford 6.0L Power Stroke Diesel :: BPD Cooler - No Filter

I'm considering the BPD cooler MINUS the filter. Anything wrong staying with the original filter?

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