Ford 6.0L Power Stroke Diesel :: While Cruising At Different High Speeds Jerks - EGR Valve Symptom?


Feb 5, 2017

,the symptom that I'm wondering about is that when the truck is cruising at different high speeds like 65 or 75 it starts to jerk/jolt, if I accelerate it goes away, or if I let off the accelerator.

Once I settle on a different cruising speed it does it again. There is no smoke out the exhaust pipe, it does not loses any power, I look at the RPM's and they don't move when the jerking/jolting starts. Truck runs fine except for this issue.

I do get the P0404 and P0405 codes which are for the EGR valve and the sensor. By the way **is there an EGR SENSOR** anywhere on this engine, I seen some posts where people refer to it as the EBP Sensor, is this correct? I cleaned the EGR valve, but it did not do anything to fix the issue. I'm thinking I damaged the valve when I cleaned it, but I would like to verify that this symptom could be the EGR valve before I buy a new one.

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Me and the wife just now noticed this issue after about a week of owning this 6.0 f350 auto 4x4. Leaf spring front and rear. Long bed. Listing all this stuff because not sure if it matters.

Around 50mph if we drive normally about 1500rpm the truck seems to jerk a little as we climb in speed. If we get the truck into the 2000rpm range it goes away.

Not sure if it's suspension, transmission or engine. Any clue what it could be. ???

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I have recently replaced all Injectors, Glow Plugs, Valve Cover Gaskets & Harnesses, CPS, Fuel Pump, ICP was replaced before new plug no oil showing.

Mods: 6637 Air Cleaner, TS-6 Chip

Truck has mad power now no problem starting. Its really starting to frustrate me Ford dealer wont troubleshoot unless I remove the chip. I feel like it should be something simple because on the throttle it will set you back in your seat cruising at 70+ no flutter ..... but slow down to 50 55 in traffic and let off the throttle when you start to ease back into it 1500 - 1800 "buck buck buck" if I monitor ICP pressure I see a fluctuation in psi of about 200 -300 psi (1400 to 1200 or 1000 to 800) . If I throttle harder it will stop or let off the throttle. I can feel it do it sometimes before the TC locks so I dont think its a TC issue. I even tested with OD off and I can recreate. The magic area appears to be 1500 - 2000 rpm....

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Short of taking off the turbo, I took out the VGT solenoid and it had some oil burnt on the end, cleaned that up and pushed the plunger in all the way a few times and it 'seemed' to have worked greatly, until today.

I pulled some other numbers;
KOEO
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Cold Idle
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When cranking the engine everything sounds smooth but startups are getting harder. Usually let it idle for a few minutes before taking off on cold start but I am having to let it warm up longer before I can get any power. Did a bubble test and passed and oil level hasnt changed. Fuel mileage has been sucking bad also. Safe to assume the injector is shot and needs replaced? Use Delo 5W-40 Syn every change with motorcraft filters.

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I hear a hiccup in the crank, but I'll let y'all listen and tell me. Will post YouTube link of it.

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