Ford 6.7L Power Stroke Diesel :: Code P04DB - AC Blower Also Making A Clicking Noise


Aug 26, 2017

I posted a few threads about the P04DB code over the past several months. Last month while on vacation it came back and this time I was getting an engine light. So I finally got around to taking it in. The A/C blower was also making a clicking noise so I thought I would take care of both of those. At 41k and 42 months in service, the factory drive train warranty covered the CCV sensor replacement. The fan blower had to be replaced. So if getting that P04DB past 3/36, it is covered under the 5/60.

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Ford 6.7L Power Stroke Diesel :: P04DB Code Appearing When Use Remote Start

2015 with 35,200K on the OD. All stock! Hasn't been modded in any way.

I've been throwing a P04DB ,only, code off and on for awhile now. And now, it's constant. I know there is a couple of other codes that can go along with this but I'm not getting them.

I've somewhat started tracking when the code would return after clearing it. In the last 2 days, I've cycled the engine on and off with the key only and no code.

It appears, that the only time the P04DB code sets is when I use the remote start. I'm still testing this theory but so far that's what seems to be happening.

I'm wondering if there is a slight voltage change when using the remote start that is causing this issue? I've read where this issue is not only a 6.7 issue or even just limited to Ford.

The other thing that really sucks about this issue is if the sensor is bad you just can't get a new sensor, you have to buy the whole crank case vent filter housing too. Brilliant I say, just brilliant.

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Ford 6.7L Power Stroke Diesel :: 2011 - Drive Shaft Making Clicking Noise?

My buddy has a 2011 250 and is having some weird issues with a clicking noise. It started out when you put the truck in gear (D or R) and touch the gas it would click. Seems to be coming from the middle to rear part of the truck. Now it clicks when he's driving. This all started after he got 35's and a leveling kit. It's taller springs in the front and added a block in the rear. It has less than 15k on it.

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Ford 6.7L Power Stroke Diesel :: 2014 F250 - Codes P207F And P04DB

I have a 2014 F250 CCSB that I bought new, I now have 41,000 mi on the truck. Earlier this year it had the P207F code come up and subsequently the computer derated the power to idle. I was able to get it to the dealership and they could not figure out why the truck had this code come up, it is an exhaust fluid CEL. They went through a sequence of steps to include holding the RPMs at 1800 and the 2500 for about 5-10 minutes until one of the EGT sensors hit a certain temp, then the code cleared from the computer. They gave me the truck back and told me it would likely happen again.

Over the summer I had this happen twice more, however these times, I cleared the code, ran the truck at 1800 rpm, and the code cleared, all would be ok for a while.

Then about 1.5 weeks ago the truck had both of the mentioned codes pop up the same day, first was the P04DB, I cleared it. Then the P207F came up, it would not clear. I dropped it off at the dealership. They were initially quite responsive, and again told me that they could not find a problem with the truck from a mechanical standpoint. However, they could not get the light to clear and the truck was stuck at idle. When they were able to get the light to clear it would come back on in 10 minutes, the idle message has never gone away.

Now it has been at the dealership for 1.5 weeks, I am having issues getting them to even give me an update on the status of the truck and what they plan to do to fix it. They did provide me with a loaner, for which I am grateful to not have to rent a car. However, these are expensive trucks, and I need it for my farm.

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Ford 6.7L Power Stroke Diesel :: Wheel Bearing Gone Out - Making Noise?

Wheel bearing go out? My left front just starting making noise and when turned by hand you can hear the bearings are shot. Called around this morning and with my luck its on back order and the entire hub has to be replaced since the bearing is built into the hub.

Anyways, I was wondering replacing this unit themselves and how long it took to complete? I was going to let Ford do the work but I figured I have never done a job like this and wanted to give it a try and looking at some Youtube videos on older vehicles it did not look that difficult.

If I find that its not difficult I will tackle the other side as well since I figure it is probably not long before that side is gone also and I would not want that to fail while I am out towing somewhere.

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Ford 6.7L Power Stroke Diesel :: Making Grinding Noise While Turning On Hill

a few times when making a tight turn on hilly terrain or a hill on a road, I've noticed a grinding sound in the front of the truck and a vibration in the steering wheel. I've so far chalked this up to the hill assist feature, but today I was on relatively flat ground in a parking lot with a dip in it. While crossing the dip in a tight turn, I noticed the same thing again.

I've checked the tires/wheel wells and there is no rubbing, etc.

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Ford 6.0L Power Stroke Diesel :: 2003 - Fan Making Loud Noise Suddenly

I have a 2003 F250 6.0l 4x4 with 230k miles. All of a sudden it seems that the fan is very very loud and there may be a very little lost of power. Also i just replaced the fan clutch not sure if that may have anything to do with it. What could it be. I need to get this fixed this week...

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Ford 6.0L Power Stroke Diesel :: AC Compressor Making A Loud Growling Noise

AC compressor makes a loud growling noise and lugs the engine briefly when engaged at idle and the truck has been sitting for weeks. After that initial grind, it works perfectly and makes no harsh noises. Can I replace the compressor bearing or should I swap out the entire compressor?

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Ford 6.0L Power Stroke Diesel :: HPOP Making Noise / Sound Is Prominent At 1400 RPM

I've got a noise that I just can't find. Have replaced a bunch of stuff trying to eliminate this sound.. steering pump, both front wheel bearings, new pads up front, both caliper brackets and pins. Did a new turbo, verified the new pump is not air bound, brakes work, no noise with wheels up, lock to lock, pumping brakes the whole time.

Sound is prominent at 1400 RPM, does go up with RPM, seems sometimes to follow a steer to the right. When I shut down, not at full temp a clunk happens, like a mechanical stop. That clunk is less noticed once up to temp and it really started after the steering pump. Sparky came over, listened with a probe, says it's not the pump, my BIL and a close friend say the same thing.

Today, when I nailed it, rpm came on hard, tires smoked and when I let off quick, truck died, like something held the belt. It just slowed and died, restarted immediately.

Shawn listened to the transmission, says he heard nothing there either but did hear something above that near the back of the motor.

IPR is spot on 21.8%, ICPV is .80-.82 and [email protected] However, it has been dropping to lower numbers recently, saw 15.4% and it often sits near 19.4%-20.4% for periods of time. Tap the throttle, right back to 21.8%.

I'm at a loss. I've tested everything I can think of. I can power brake the truck, no trans slippage, it spins the tires easily around 10lbs boost. The A/C seems low on the charge, it is freezing the dehydrator and I added some freon, 18oz can, the clutch is not frozen. Turn it off, compressor stops spinning like it's supposed to. The tensioners are not frozen or squealing, water pump is not making noise, temp is 200 on the dot. Trans is full, no burned smell. Motor oil is fresh, filters clean.

It sounds like a grinding noise and I'm about to tear the cover off the HPOP. I'm at 150k now and know it will need replaced soon, I've spent $2500 in the last 2 weeks, but before I tear it apart......

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Ford 6.7L Power Stroke Diesel :: Truck Is Making Strange Noise Frequently When Lugs Down

One of the many things that impresses me about the 6.7 is how well it lugs...... it'll run right down to near 1,000 rpm in 6th gear and stay there till it absolutely has to shift. Like a diesel should. Well, recently, and now more frequently my truck is making some strange noises when it lugs down. It'll mainly do it if I'm towing light, like my flat trailer empty, or maybe if I have a decent load in the bed. But occasionally it'll do it empty. As soon as it lugs down low to 1,000-1,200 and pulls there for a few seconds you'll hear a couple squeaks, then a kinda chugchugchugchug noise. It immediately quits if you let off or make it shift down. It sounds like a turbo-related noise, but I don't really know. Truck only has 9k miles on it. I just know this is one of those things I'll take it back to the dealer and they'll give me the ol "we can't duplicate the problem here." What it could be?

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Ford 6.0L Power Stroke Diesel :: Losing Coolant / Radiator Making A Sloshing / Gurgling Noise

I have a 2003 6.0l... When I first bought truck, seemed to run fine. Since then truck has broke down on me once. I took it on a six hour drive, and couldn't turn vehicle off, because if so, truck wouldn't start back up until cool. After getting to my destination, fans seemed very loud every time I pressed pedal, and seemed very sluggish. Drove it a couple days and boost was low and fans continued to sound like they werre engaging even when I first started truck for the day. Had truck towed to shop, because it cut off on me when driving.

At shop : Truck had air filter, water in fuel sensor, o-ring for draining plug, new ICP sensor and harness, and HFCM cleaned up as it was filled with gunk.

After shop : Fans quit being so loud, but have not had near the boost I had before issues started. Truck struggles to go from stop, and around 15 psi boost gauge starts shaking erratically. Also, I have been losing coolant in a short period of time, and can't see any leak coming from anywhere, and also my radiator has been making a sloshing/gurgling noise and it will stop, then come back all within bout ten seconds. And I guess while I'm writing, I should mention the bucking after it downshifts in about third or fourth gear giving it gas makes the truck buck until the RPMs are above 2000 or it upshifts or downshifts, and at an idle seems to miss until warm.

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Ford 6.0L Power Stroke Diesel :: 2005 F250 Making Noise When Letting Off Accelerator Or Changing From P - D

2005 ford f250 6.0 Started making this noise from front about a month ago, can't figure out what it is. Only happens when letting off accelerator or changing from P - D. The truck acts normal, seems to be louder when the truck is warm.

[URL] .....

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Ford 6.0L Power Stroke Diesel :: Clicking / Chirping Noise - Engine Start Overheating

I have used this forum to look up everything I've needed to since I bought my 05 F250 FX4 6.0 brand new. I was pulling our brand new camper in 100* heat. I began to hear a clicking from the truck from the engine compartment that would be right by the turbo. My engine started overheating, but I had no smoke (black or white). The engine cooled down after I was done climbing the hills, but I had feathering from by the air cleaner and the clicking/chirping was still present.

I pulled over to let the truck cool and checked my coolant reservoir. While pulling over, I lost accelerator pedal responsiveness. The turbo was also engaging a lot. I pulled over. Put the truck in park, but left it idling. As I was looking around under the hood, the truck died. I have not been able to start it. (This all happened Saturday). The truck is 20 miles from home, and I've been out tinkering every day. Here is what I know:

1) I have 48 volts to the FICM.
2) I have tried to start it early in the morning and in the evening when temperatures were low.
3) When I crank, I do get oil pressure from the instrument cluster.
4) The oil level is at the correct markings on the dip stick.
5) Using my scanguage II, I have verified an IPR reading of 14.8. As I crank, it goes up to 84.7. My ICP reading is all over the place. It always gets to above 500, yet it with the key off - engine off, I get a reading higher than zero. With the key-on I go from 300 to 500 and to over 1000 with out the think even hinting at starting.
6) I have oil in the oil filter housing.
7) I have fuel in the upper fuel filter housing bowl.
8)The batteries and alternator have all passed load testing.
9)I tried to start the truck with the ICP disconnected, and didn't have any luck.
10) I have no codes set or pending.

I am at a loss. I don't want to start throwing $$ at various parts.

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Ford 6.7L Power Stroke Diesel :: 2011 F250 - Clicking Noise When Accelerating From A Stop?

I have a 2011 F250 6.7 Turbo Diesel I recently purchased. I am hearing a noise when accelerating from a stop. The only time I'm hearing it is when the window is down. The noise sounds like someone is tapping an aluminum pop can. It is easily reproducible as well. I decided to get under the truck and have my wife toggle the transmission from park to reverse. They noise does not occur unless one foot is placed on the brake and the accelerator is lightly pressed. (My wife had the opportunity to run me over and claim it as an accident but lucky me she decided not too). Below is a video. I had a hard time locating the noise. It sounds like it may be coming from the exhaust or drive shaft. The drive shaft does not spin when toggling from reverse to drive but the ticking noise can be simulated and heard when lightly pressing the gas while holding the brake. Something need lubed somewhere?

Clicking noise - YouTube ....

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Ford 6.7L Power Stroke Diesel :: Truck Making A Lot Of Noise When Tried To Accelerate - Boost Gauge On Dash Stuck At 35 PSI

Was driving back home from shopping tonight and my truck was making a lot of noise when I tried to accelerate. I noticed the boost gauge on the dash was stuck at 35psi but the MiniMaxx showed 0psi.

No engine light so I babied it home which was about 30mins driving and managed to accelerate slowly to avoid the engine rattling. I didn't want to shut it down and restart in case it wouldn't start again for some reason.

When I got home I idled until EGT was <300F like I normally do (it never went over 700F when I was driving home) and then restarted it. The gauges worked fine, MiniMax showed boost and the engine revved freely with no rattling noise. I haven't taken it out for a road test, I'll do that when it's daylight.

Bad sensor somewhere? I would think if the turbo had failed it wouldn't have been fine after a restart.

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Ford 6.7L Power Stroke Diesel :: Fuel Filter / Pump Started Squealing And Making Vibrating Noise

Well, I last summer my fuel filter/ pump started squealing, and making vibrating noise, replaced the fuel filter changed the noise slightly, some times it would go away, sometimes the line going to the filter under the hood would vibrate, couple weeks ago truck warning light came on- "low fuel pressure warning" came on, hum... went out, came on a couple days later, then finally put me into limp mode, luckly only 1/2 mile from home... checked filter on frame/ tightness, it was tight, the pump on the filter housing was very noisey still, well, I figured 200 dollars cheaper than taking to ford....

I waited and pump arrived 3 days later, replaced it and low pressure warning still on, but pump was very quiet, and when I restarted low pressure warning and reduced power came on in driveway, hum.... I thought code was still in computer, I disconnected battery and turned headlights on to try and kill the code, started it and now the engine light came on, nothing else, and truck ran fine....hum.... went to autozone, and they pulled the code, low fuel rail pressure, p0087, guy said to drive and code should go off, truck runs fine. Drove truck a couple days and engine light went off, Truck runs great.......All is good.

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Ford 6.7L Power Stroke Diesel :: 2015 F450 - Gauge Not Moving - Tie Rods And Ball Joints Making Noise?

Pulled into the yard today after about a 20 mile haul with my 2015 f450 6.7.

I shut it down after pulling in, from what i knew everything was fine. 20 minutes later i started it codes and lights went off like the four of july. A wrench light, oil light, temp light and maybe even an obama light. The gauges did not even move. I shut it down, let it cool then after starting it only the CEL came on. I bought two new trucks in 2015 and both had front end alignments off. The f450 doors fill up with water when it rains.

One day after a rain I put my seat belt on and the seat belt was soaking wet. The cab corner where the seat belt spools up was full of water. The tie rods and ball joints started making sounds after 20k miles so i checked them to find they didn't have ANY grease in them!!!! The def fill tube broke off driving through a small dip in the road (i heard it pop). My first new truck....glad l have my 96 7.3.

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Ford 6.0L Power Stroke Diesel :: Clicking Noise Coming From Front End When Applying Brakes At Slow Speeds

A while back I posted a thread trying to fix a clicking noise coming from the front end on my F-350 dually when applying the brakes at slow speeds (under 15 mph).

While returning from our camping trip last week the noise is back again. It does not occur after the truck sits overnight or for a few hours. But after driving for 30 minutes or longer the clicking will return when I apply the brakes at slow speeds. I tested the rotor temps with a heat gun and it seems to start when the rotor temps get above 120 degrees F. So I removed the brake pads & calipers, regreased the slide pins, cleaned up the pads and applied some lubricant on the back of the pads. I also bent the pad clips so they would fit snugger/tighter in the slots.

Whatever I did seemed to cure the clicking while driving around this weekend. I made sure I got the front brakes nice and warm - up to 180 degrees or so.

When I did this same procedure a few months ago the clicking went away - but eventually returned.

Should I get some better clips? Replace the sliding pins? Pads? The rotors & pads were replaced this winter & the shop said they and the labor are still under warranty. But if they use the same clips - I'm concerned I'll be back to square one in a month or so.

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Ford 6.7L Power Stroke Diesel :: Thumping Noise From Exhaust - Code For #6 Low Contribution?

I have a code for #6 low contribution and a thumping noise out the exhaust. When I turn number 6 injector off the popping/ thumping goes away. Truck is straight piped and deleted. It started doing this after getting on it hard to get on the high way. Sounds like beating an empty pop bottle on something

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Ford 6.0L Power Stroke Diesel :: AC Blower Stuck On Full?

I have a lariat (auto climate control) and I just finished reassembling the engine and I noticed that the AC blower goes on full whenever you turn the key on.

According to the AC panel it seems to be off. Where should I start looking? AC is very important here... its already regularly over 100 degrees here.

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Ford 6.7L Power Stroke Diesel :: HVAC Blower Stopped Working

Just got back from a 1200 mile camp trip pulling an 18K toy hauler. 500 miles into the trip the HVAC blower stopped working. Right after the torrential downpours we had last week. Did some limited checking and found the relay under the hood real hot. Swapped it out with the DEF relay and no luck. All the fuses were good.

This was in the Littleton, MA area. Dragged the truck and camper to a Ford dealer who had no interest - "make an appointment for sometime next week". Dragged the trailer to another Ford dealer who was equally not interested. From here we towed the 130 miles to our next stop.

You really miss your HVAC when you have to drive with all the windows open and two fur dropping Golden Retrievers in the back seat. The fur just circles around and ends up either in your eyes, nose or mouth.

Next day I was off in search of a repair. 20 or so miles north I find the next Ford dealer not intrested. Now I'm pissed and rant a little bit at the dealer.

I did almost 20 years in new car service, all highway dealers. Not once did we turn down a vacationing family on the road with vehicle troubles. We have even done engines and transmissions for travelers broken down.

60 miles to the next dealer in Laconia, NH, Irwin Motors, Ford, Lincoln and Toyota.
Same initial story “we are really busy and backed up”.
But, if I was willing to wait a little bit they would see what they could do.
45 minutes later I get the news that I need a blower motor and it is ordered.

No problem. I show up at 2, park the 5<sup>th</sup> wheel in the lot and at 3:30 we have a free wash coupon and we are on our way. And the service people couldn’t have been more pleasant to deal with. Even the techs came out to visit the dogs as we were walking around. 5 stars for Irwin Motors.

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