Ford 6.0L Power Stroke Diesel :: Clicking Noise Coming From Front End When Applying Brakes At Slow Speeds


Jul 17, 2016

A while back I posted a thread trying to fix a clicking noise coming from the front end on my F-350 dually when applying the brakes at slow speeds (under 15 mph).

While returning from our camping trip last week the noise is back again. It does not occur after the truck sits overnight or for a few hours. But after driving for 30 minutes or longer the clicking will return when I apply the brakes at slow speeds. I tested the rotor temps with a heat gun and it seems to start when the rotor temps get above 120 degrees F. So I removed the brake pads & calipers, regreased the slide pins, cleaned up the pads and applied some lubricant on the back of the pads. I also bent the pad clips so they would fit snugger/tighter in the slots.

Whatever I did seemed to cure the clicking while driving around this weekend. I made sure I got the front brakes nice and warm - up to 180 degrees or so.

When I did this same procedure a few months ago the clicking went away - but eventually returned.

Should I get some better clips? Replace the sliding pins? Pads? The rotors & pads were replaced this winter & the shop said they and the labor are still under warranty. But if they use the same clips - I'm concerned I'll be back to square one in a month or so.

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After it started I noticed what appeared to be oil/coolant residue directly underneath trucks transmission area. It was not tranny, but in that area. I got under the truck and can see this fluid coming from EGR Cooler area.

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YouTube...

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