Ford 6.7L Power Stroke Diesel :: Second Exhaust Sensor Failure


Sep 2, 2014

I'm at 76K miles and I had another exhaust sensor go bad. This time the check engine light came on and the truck did not shut down. I was prepared this time and had an extra sensor / code reader handy.

It was the last sensor in line and very easy to get to. It took me less than five minutes to complete the job. I did use anti seize, but as easy as it came out it probably wasn't necessary.

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Ford 6.7L Power Stroke Diesel :: EGT Sensor Failure

My truck had to be towed to the shop today. The wife and I were stranded for 2 hours and to say I was upset is a understatement. My truck has 13,800 miles and this type of failure is unacceptable. Is it necessary to carry extra sensors around in order to get your truck off the side of the road? BTW, my truck didn't even make it to the side of the road, we had to push it to a narrow shoulder on a busy side road.

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Ford 6.7L Power Stroke Diesel :: CEL Came On - EGT Sensor Failure

Had CEL light and took truck to dealer and they replaced Bank 1 sensor 4, two days later, CEL again Bank 1 sensor 3.

I've trouble shot many EGT sensors on Airplanes, and we could tell if there was a failure coming if a couple failed by testing the sensors themselves. My Service Manager told me there is no way they can check the others out. That sounds like Bull to me.

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Ford 6.7L Power Stroke Diesel :: TPS Sensor Failure With Cab Over Camper

I only get random TPS failure messages when I am hauling my cab over camper and towing a horse trailer. Other than Murphy's law which dictates that these type of events only happen at the worst times (fully loaded w/ kids, dogs, horses, steep grades, no shoulder, 110+ temps, etc) I figure that the big metal box is disrupting the TPS signal reception. Not sure where the antenna is for the TPS system. I stop and check pressure/temperature just in case but all is well. My Lance has a sheet metal skin and blocks satellite completely and terrestrial radio somewhat, which I don't use anyway.

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Ford 6.0L Power Stroke Diesel :: Code P0470 Pointing At The Exhaust Pressure Sensor

I have a 2004 6.0 with 75000 miles on it. My truck is throwing a P0470 code pointing at the exhaust pressure sensor. my question is do I need this sensor or can i bypass it? When I look up the part it only shows 2005 and up.

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Ford 6.7L Power Stroke Diesel :: 2015 F550 - CEL Code Oxygen Sensor Performance Bank One Sensor One

The service truck threw a CEL, and i pulled oxygen sensor performance bank one sensor one code. That would be driver side sensor between the manifold and cat, rite? Don't want to change the wrong one...

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Ford 7.3L Power Stroke (1999-2003) :: Exhaust Back Pressure Sensor

So I have a non ebpv pedestal I was going to clean my sensor on the front because my mileage has went down a bit. My question is is this even worth doing since the valve is not there anymore I have got mixed answers trying to look it up some say it still affects the mileage some say it won't. I cleaned it once about 10 years ago. I have an AE also how do I test it and what should it read if I do need to clean it or replace it?

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Ford 6.7L Power Stroke Diesel :: Diesel Exhaust Fluid Reset?

I've topped up the DEF and the warning is still showing that I'll have reduced engine power within 45kms.

Its weird, just yesterday it showed 550kms to empty so I added one full container, all day it kept showing less and less kms' til empty. Warning lights and bells etc.

This evening topped it completely and still shows. Is there a way to reset it without having to stop at the service dept.

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Ford 6.0L Power Stroke Diesel :: EGR Failure - Wrench Light Comes On

So I have a 2006 Ford F-250 6.0 that broke down about 2 months ago due to an EGR failure. Took it to the dealership got it fixed along with a new injector everything has been running fine only thing I notice is a big split in EOT and fW(218 EOT and 192 fWT). Well yesterday on the way home my wrench light comes on I tried to scan it with the scan gauge but it said no codes found and when I got home and turned the truck off and back on the light went off. What could cause this?

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Ford 6.7L Power Stroke Diesel :: Communication Failure With All Modules

Having issues with the instrument cluster and lost communication trouble codes. My truck has been having issues and it loses comm with all the modules. All the warming lights the truck has come up on the LED screen in the dash and if I turn it off it will not start. Most recently my traction control light stays on and my tranny is locked into 5th gear. I have park, reverse & 5th gear. Most recent DTC's are lost come with TCM & ABS control module. It seems to be getting more consistent but was very intermittent. Spent a week at ford with no progress. Truck wont start for a full day and then will start the next morning? When its bugging out it wont even prime the fuel system of turn over. Cab was off last fall to install SPE diesel STG 2 short block, Industrial compound turbo kit & water/meth kit. truck has been amazing and insane power until recent electrical/computer issues. When truck is bugging out tuner will not communicate with the truck and cannot read codes or remove programmer.

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Ford 6.0L Power Stroke Diesel :: Coolant Leaks And Head Gasket Failure

Early 04 but 06 motor, Coolant filter, BPD EGR cooler, Head studs. I did use the search tool, overloaded with EGR cooler leaks and head gasket failure in the results.

Noticed ECT Spiking 217 (EOT 187)as went to post office,10 min run time from a cold start. Checked Degas a bit low, did my business and went home. Got home ECT 223 EOT(221) zero coolant in Degas and notice this mess. as well as puddling up under radiator.

I left the truck running and added some water to the degas hoping I could spot the leak, no love.

On our trucks do we have a weep hole for the water pump? I didn't notice any water or stains around it or the pulley. Nothing around the hoses either... yet.

Once it cools I am going to pull the fan shroud and look for a possible hole in radiator. Are there any other suspect areas?

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Ford 6.7L Power Stroke Diesel :: Water In Fuel Light Comes On / Engine Failure

So I am happily driving my 2011 F250 Powerstroke and the water in fuel light comes on. I drain the filter and drive about 10 miles and it happens again. Drain again and 5 miles later the engine dies. Had it towed to my dealer who found an exploded high pressure diesel injection pump. They talked to Ford and found out that they needed to install an all new fuel system from the injectors to the tank! The bill was 18,000 and no warrantee. Bad stuff gets right by the filters!!! I have two of those trucks and since the dealer used exactly the same parts as the broken ones, it can happen today again.

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Ford 6.7L Power Stroke Diesel :: Muffled Pop Sound - Intercooler Boot Failure

I was pulling our 14k fiver home after a weekend at the lake and I heard a muffled pop sound. About a minute prior I had checked the gauges and everything was normal. It honestly sounded like a chinabomb tire on the ttrailer had popped. Puled over and all tires were good so I popped the hood .....

Here's the bottom half. Is this possibly a warranty item? 2011 with 61k. And no mods. Plus a lot of oil on everything is that normal?

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Ford 6.7L Power Stroke Diesel :: Turn Signal / Wiper Switch Failure

Started truck, used windshield washer and noticed High Beam Indicator was lit on dash. Headlight switch not on. Drove to Ford dealer, turned off truck, high beams would not shut off. Dealer replaced the Turn Signal/wiper/High beam switch assembly. Dealer had one in stock. Service manager said they have replaced a few of these Switches. So if your High Beams come on without the headlight switch on you cannot turn them off even if you shut off and exit truck. Also the "You left your lights on warning chime" does not sound when you exit truck.

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Ford 6.0L Power Stroke Diesel :: 2006 - Cleaning Oil System After Coolant Failure?

My friend has a 2006 6.0. Blew up the egr cooler and oil cooler and now the oil is full of coolant. Brown muddy messy muck. Oil cooler is out but I'm sure the coolant oil mixture has circulated so it's probably in the HPOP and the rails to the injectors and probably in the injectors too. Everything after the oil cooler is probably contaminated.

So, aside from draining the oil from the pan and sucking up the oil mix from the top of the block, (under the cooler. ..it's out but not the hpop) how do we get this flushed out without destroying anything else?

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Ford 6.7L Power Stroke Diesel :: HPFP Failure - Code P0087 And P21b0

My hpfp just blew up 2 weeks ago. I'm still waiting to hear if my ford extended warentee will pay for it. What was weird for me was I had a p0087 code thrown about an hour before the p21b0 code. I had a 5sec warning of reduce power, then pull over now message, then it died before I could get over. All service down by ford, 48k miles on my 2011. I'm not happy that the truck left me on the side of the road with the 5th wheel in tow. Having a second failure? Not sure if I want to keep the truck now or not. Sounds like even the newer trucks are failing as well. I would have thought they would have this fixed by now.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Exhaust Back Pressure Sensor - Codes P0478 And P0470

Finally had a good scan done on my truck at the mechanics. The reoccurring codes were P0478 and P0470. It looks like a bad exhaust pressure control sensor. Looks like an easy fix.

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Ford 6.0L Power Stroke Diesel :: No Power - Studders And White Smoky Exhaust When Warm

Say I just purchased an 06 f250 crew cab with the 6.0.

I had her trailered home due to dead batteries. I got her started up and drove about 5 miles until she got up to operating temp.

When I came to a stop and tried to accelerate, she immediately bogged down and started studdering with white smoke coming from the exhaust.

I shut her down and started her up again. She started and idled fine, but as soon as I pressed on the accelerator, she bogged and studdered again. I shut it down again and started it back up. Normal idle, and I shifted her into gear and was able to mozy on idling forward without having her bog, but as soon as I touch the accelerator, she bogs and studders.

I towed it home and the next day (today) she started just fine and I shifted her into drive and moved it forward about 10 feet. Did not touch the accelerator so she didn't big or studder.

1. I am guessing the white smoke was coolant burning through a failed EGR circuit. Do you seasoned members agree?

2. It the a check engine code when studdering. I have yet to check codes so I am still in diagnosis mode.

3. I plan to block off the EGR pipe and throw in a new oil cooler. Anything else immediate I should be considering??

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Ford 6.7L Power Stroke Diesel :: Exhaust Smell In Cab - Fix?

I have an exhaust smell in the cab of the truck. It is pretty strong. Seems worse when it is really cold outside and goes away when outside temps warm up. I checked the tube (passenger side behind engine) and did not see any soot.

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Ford 6.7L Power Stroke Diesel :: Exhaust Smell In The Cab

Was cold this morning, -15c, and I remote started the truck and then left home about 5min later. I could smell exhaust in the cab. I read some of the other threads about this. How can I tell if it was doing a regen? I have an Edge Insight. Is the a parameter I can display to know the regen was active?

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Ford 6.0L Power Stroke Diesel :: SCT Tuner With Stock Exhaust

Looking for if it would be okay to tune my 6.0 with the SCT SF3 tuner with the stock exhaust, I measured it and the stock exhaust is 3 and 5/8 inches...

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