Ford 6.7L Power Stroke Diesel :: CEL Came On - EGT Sensor Failure


Jan 28, 2016

Had CEL light and took truck to dealer and they replaced Bank 1 sensor 4, two days later, CEL again Bank 1 sensor 3.

I've trouble shot many EGT sensors on Airplanes, and we could tell if there was a failure coming if a couple failed by testing the sensors themselves. My Service Manager told me there is no way they can check the others out. That sounds like Bull to me.

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Ford 6.7L Power Stroke Diesel :: EGT Sensor Failure

My truck had to be towed to the shop today. The wife and I were stranded for 2 hours and to say I was upset is a understatement. My truck has 13,800 miles and this type of failure is unacceptable. Is it necessary to carry extra sensors around in order to get your truck off the side of the road? BTW, my truck didn't even make it to the side of the road, we had to push it to a narrow shoulder on a busy side road.

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Ford 6.7L Power Stroke Diesel :: Second Exhaust Sensor Failure

I'm at 76K miles and I had another exhaust sensor go bad. This time the check engine light came on and the truck did not shut down. I was prepared this time and had an extra sensor / code reader handy.

It was the last sensor in line and very easy to get to. It took me less than five minutes to complete the job. I did use anti seize, but as easy as it came out it probably wasn't necessary.

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Ford 6.7L Power Stroke Diesel :: TPS Sensor Failure With Cab Over Camper

I only get random TPS failure messages when I am hauling my cab over camper and towing a horse trailer. Other than Murphy's law which dictates that these type of events only happen at the worst times (fully loaded w/ kids, dogs, horses, steep grades, no shoulder, 110+ temps, etc) I figure that the big metal box is disrupting the TPS signal reception. Not sure where the antenna is for the TPS system. I stop and check pressure/temperature just in case but all is well. My Lance has a sheet metal skin and blocks satellite completely and terrestrial radio somewhat, which I don't use anyway.

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Ford 6.7L Power Stroke Diesel :: 2015 F550 - CEL Code Oxygen Sensor Performance Bank One Sensor One

The service truck threw a CEL, and i pulled oxygen sensor performance bank one sensor one code. That would be driver side sensor between the manifold and cat, rite? Don't want to change the wrong one...

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Ford 6.0L Power Stroke Diesel :: EGR Failure - Wrench Light Comes On

So I have a 2006 Ford F-250 6.0 that broke down about 2 months ago due to an EGR failure. Took it to the dealership got it fixed along with a new injector everything has been running fine only thing I notice is a big split in EOT and fW(218 EOT and 192 fWT). Well yesterday on the way home my wrench light comes on I tried to scan it with the scan gauge but it said no codes found and when I got home and turned the truck off and back on the light went off. What could cause this?

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Ford 6.7L Power Stroke Diesel :: Communication Failure With All Modules

Having issues with the instrument cluster and lost communication trouble codes. My truck has been having issues and it loses comm with all the modules. All the warming lights the truck has come up on the LED screen in the dash and if I turn it off it will not start. Most recently my traction control light stays on and my tranny is locked into 5th gear. I have park, reverse & 5th gear. Most recent DTC's are lost come with TCM & ABS control module. It seems to be getting more consistent but was very intermittent. Spent a week at ford with no progress. Truck wont start for a full day and then will start the next morning? When its bugging out it wont even prime the fuel system of turn over. Cab was off last fall to install SPE diesel STG 2 short block, Industrial compound turbo kit & water/meth kit. truck has been amazing and insane power until recent electrical/computer issues. When truck is bugging out tuner will not communicate with the truck and cannot read codes or remove programmer.

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Ford 6.0L Power Stroke Diesel :: Coolant Leaks And Head Gasket Failure

Early 04 but 06 motor, Coolant filter, BPD EGR cooler, Head studs. I did use the search tool, overloaded with EGR cooler leaks and head gasket failure in the results.

Noticed ECT Spiking 217 (EOT 187)as went to post office,10 min run time from a cold start. Checked Degas a bit low, did my business and went home. Got home ECT 223 EOT(221) zero coolant in Degas and notice this mess. as well as puddling up under radiator.

I left the truck running and added some water to the degas hoping I could spot the leak, no love.

On our trucks do we have a weep hole for the water pump? I didn't notice any water or stains around it or the pulley. Nothing around the hoses either... yet.

Once it cools I am going to pull the fan shroud and look for a possible hole in radiator. Are there any other suspect areas?

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Ford 6.7L Power Stroke Diesel :: Water In Fuel Light Comes On / Engine Failure

So I am happily driving my 2011 F250 Powerstroke and the water in fuel light comes on. I drain the filter and drive about 10 miles and it happens again. Drain again and 5 miles later the engine dies. Had it towed to my dealer who found an exploded high pressure diesel injection pump. They talked to Ford and found out that they needed to install an all new fuel system from the injectors to the tank! The bill was 18,000 and no warrantee. Bad stuff gets right by the filters!!! I have two of those trucks and since the dealer used exactly the same parts as the broken ones, it can happen today again.

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Ford 6.7L Power Stroke Diesel :: Muffled Pop Sound - Intercooler Boot Failure

I was pulling our 14k fiver home after a weekend at the lake and I heard a muffled pop sound. About a minute prior I had checked the gauges and everything was normal. It honestly sounded like a chinabomb tire on the ttrailer had popped. Puled over and all tires were good so I popped the hood .....

Here's the bottom half. Is this possibly a warranty item? 2011 with 61k. And no mods. Plus a lot of oil on everything is that normal?

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Ford 6.7L Power Stroke Diesel :: Turn Signal / Wiper Switch Failure

Started truck, used windshield washer and noticed High Beam Indicator was lit on dash. Headlight switch not on. Drove to Ford dealer, turned off truck, high beams would not shut off. Dealer replaced the Turn Signal/wiper/High beam switch assembly. Dealer had one in stock. Service manager said they have replaced a few of these Switches. So if your High Beams come on without the headlight switch on you cannot turn them off even if you shut off and exit truck. Also the "You left your lights on warning chime" does not sound when you exit truck.

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Ford 6.0L Power Stroke Diesel :: 2006 - Cleaning Oil System After Coolant Failure?

My friend has a 2006 6.0. Blew up the egr cooler and oil cooler and now the oil is full of coolant. Brown muddy messy muck. Oil cooler is out but I'm sure the coolant oil mixture has circulated so it's probably in the HPOP and the rails to the injectors and probably in the injectors too. Everything after the oil cooler is probably contaminated.

So, aside from draining the oil from the pan and sucking up the oil mix from the top of the block, (under the cooler. ..it's out but not the hpop) how do we get this flushed out without destroying anything else?

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Ford 6.7L Power Stroke Diesel :: HPFP Failure - Code P0087 And P21b0

My hpfp just blew up 2 weeks ago. I'm still waiting to hear if my ford extended warentee will pay for it. What was weird for me was I had a p0087 code thrown about an hour before the p21b0 code. I had a 5sec warning of reduce power, then pull over now message, then it died before I could get over. All service down by ford, 48k miles on my 2011. I'm not happy that the truck left me on the side of the road with the 5th wheel in tow. Having a second failure? Not sure if I want to keep the truck now or not. Sounds like even the newer trucks are failing as well. I would have thought they would have this fixed by now.

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Ford 6.0L Power Stroke Diesel :: 2005 - Fuel System Codes / Glow Plug Circuit Failure

So i just finished putting in new high pressure oil rail cup seals in and a new #2 injector. Truck was running great for about 5 miles and then just shut off. When I had it towed home I plugged in the super chips tuner "no tunes installed" and I have a p0460, p0463, p2290, p2291. I also have a #7 glow plug circuit failure Ive been a little neglectful in getting done.

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Ford 6.0L Power Stroke Diesel :: 2005 - Faint Ticking Sound / No Compression / Timing Gear Failure

2005 6.0 SuperDuty ... I was driving my truck on the freeway, no issues. Started hearing a very faint ticking sound, then the engine died. Pulled off to the side. tried to start it, and it turned over very rapidly, with no compression. I'm thinking "Timing Gear".

Had it towed to a Ford dealership near the incident. I told them what i thought it may be, and the mechanic thought it "May be possible". not very confidently....
I authorized them to remove the engine, and look. Sure enough, the gears were toast. This is the difficult part.

The service manager is a young kid, (I can tell from talking to him a hundred times on the phone), and is telling me "My Cam(s) are ruined, and the valves are bent, because the metal from the gears went through the motor. I told him to stop. put the truck outside, and wait. So, I have a couple of questions. other than i don't have Cam(s).

1. Is the 6.0 a clearance type motor? (will the valves impact the pistons, if the timing gears fail).
2. Will the metal from the timing gears get into the motor, or fall into the oil pan?

There were no loud noises, when the engine died. I had the engine bullet proofed at 101,000 miles, it now has 250,000. The truck is still solid, so worth fixing?

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Ford 6.7L Power Stroke Diesel :: EGT Sensor Shut Down

I am award of the problem. And hope to be one of the majority that never has to deal with the issue. But, if the problem were to happen and the code thrown could it be as easy as to pull over. And if you had a code reader that could clear code.

Could you simply clear the code and be on your way? If so, how far would you get before the code reappeared and you had to repeat the read and clear the code again.

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Ford 6.0L Power Stroke Diesel :: Oil Sensor Location?

was looking for the oil pressure sensor and can't find it got it narrowed to 2 there is a sensor between the the oil filter and fuel filter i think thats the temp sensor and then there's 1 at the say 11 o'clock position behind the the oil filter...both have a 2 pigtail connector.

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Ford 6.7L Power Stroke Diesel :: No Crank / Start When Turn Key On - Trailer Brake Module Failure Flashes On Screen

Ok 2011 ford f350 6.7. Turn key on, no crank, no start. Trailer brake module failure flashes on the screen. If you leave the key on after 5 to 10 minutes the heater kicks on and you can start it. Runs down the road, hitting every pot hole for 1000 miles fine. Shut it off, try to immediately restart, same thing. If you hook up a booster box to it it starts. Replaced both batteries, cleaned cables. Scanned it, only codes are with the instrument panel : loss of communication with trailer brake module, with abs, with heat and air, and with parking aid modules. Tried to scan abs, parking aid, and brake, scanner would not communicate. When it is running communicates fine with them. Need a direction to go from here?

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Ford 6.7L Power Stroke Diesel :: Low Fuel Pressure - Sensor?

truck runs fine changed fuel filters could it be bad sensor .no cold weather

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Ford 6.7L Power Stroke Diesel :: Code P2201 For NOx Sensor

I have a little over 32k on my 2014. Left today for my first camping trip of 2017. 250 mile into the Eastern Sierras. Took a potty break after 125 miles or so and CEL came on. Used my CTS2 and got a P2201 code which is a NOx sensor. I decided to continue on to my destination and made it there safely.

My question is do you all think I will be ok driving 250 miles back home in a couple of days? Truck seems to run ok. MPG seems to be dropping.

Interestingly, the Soot % on my CTS2 dropped to 0% and stayed there the whole trip. Obviously it's going to the dealership come Monday, just wondering if I will make it home ok and not get stranded in the desert with the family.

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Ford 6.7L Power Stroke Diesel :: Water In Fuel Sensor

Tonight I changed my fuel filters for the first time. Went well. However, when I was hooking up the WIF sensor connector, it wasn't pushing in very well. I looked and the pins were straight, I kept messing with it. I noticed that the sensor was loose in the housing. It looks like there are about 4 tabs that hold the end of the sensor in the housing. When the end of the sensor came off, one of the two springs and 0-ring popped out. I managed to find them and re-assemble it. Is this a normal occurrence? Do I need to order a new housing? If it falls apart and I get a WIF message, is there any type of de-rate that happens or can I keep driving?

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