Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - Leak In Inter Cooler System


Apr 27, 2016

I have a leak in my inter-cooler system. I have replaced all the hoses. Is there a reason I should not pressure test the system with 20psi? 2001 F350 7.3 turbo

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Ford F-150 - 1997-2003 :: 2001 F350 - Leak In Inter-Cooler System

I have a leak in my inter-cooler system. I have replaced all the hoses. Is there a reason I should not pressure test the system with 20psi? 2001 F350 7.3 turbo....

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - When Try To Start Whole System Dies And Won't Come Back On

I've done everything I can think of, ive replace the starter, batteries and altenator, both batteries have at least 12.30 volts when taken out and checked, but i turn the key and it will have power then try to start and whole system dies and wont come back on, I've cleaned the terminals and posts to shiny and the ground connections but its still not getting power.

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Ford 7.3L Power Stroke (1999-2003) :: 2003 F350 - Oil Leak When Parked After Running

I have a 03 F-350, 7.3L. There is a slow oil leak that only leaks after I've run the truck. In other words, it doesn't just sit and leak overnight. I'll park it after running, and the next morning I'll notice a small pool of oil, approximately 2" in diameter. The leak appears to be coming from the oil pan area. I degreased the entire oil pan area to get a better visual of where the leak is coming from. I can see oil trailing down the front of the oil pan and the rear of the oil pan. Does this sound like the gasket? Or, what else could it be? I'm praying its not as bad as I think and need to replace the gasket.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 F350 - Oil Leak 4 Gallons In 600 Miles

2000 f-350 cc srw 4x4 lb. Added a 4inch diamond eye and sct programmer 2 years ago. When I bought it 4 years ago no oil leaks. Last year had a small leak 1 qt every 3000mi. Went camping tuesday when we got there 1 Gallon low and a camper covered in oil. On the way home used 2 more gallons and topped it off with another gallon before parking. Checked the dip stick tube connection no luck.

Cleaned top off with simple green and garden hose finding the drain hole in the back clogged and valley full of oil. Got the front half clean and checked for leaks and found none front valley is still clean.

Had the wife run it up to 2000 rpm for a minute when she let off the throttle and when it slowed got a 3 second stream of oil from the cover at the back of the oil pan. CEL came on code 1280 found oil in the ICP plug ( will order that with orings and tool for hpop for preventative). Removed the air crossover to the turbo and still oil in the back half cleaned it all out and drying now.

Checked the plugs at the back of the engine and they are clean. Where should I look for the leak to be at?

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Ford Super Duty (1999-2016) :: Black Soot On 6.4L Inter Cooler?

I've got a thick layer of black soot-like buildup on the lower passenger side of my intercooler. Just bought the truck (2008 F250, 6.4L, CC, SWB, 4x4, 150K miles).

What would cause a buildup like this on the intercooler?

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Golf IV / Jetta IV :: 2003 - Inter Cooler Has Tons Of Oil

My buddy has a 03 Jetta 1.8t and just started doing this has a ton of oil in the intercooler ....

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - No Power Especially While Towing

I just bought a 2001 F350 diesel with 120k miles on it a couple weeks ago. Friday I headed out to Oregon with my 16 foot enclosed trailer filled with jet skis (about 4-5k pounds) for a competition. A few minutes after being on the freeway I noticed the truck did not have good power. About 30 min later while climbing a steep grade the truck almost went dead.

I started at 60mph and by the time I got to the top i was at 15mph with the throttle pinned. the motor sounded funny and shook the truck more then normal. After wards on the down side of the grade the truck started to act normal. I took it to my buddies house and switched trucks because I didn't trust if for the 13 hour drive.

Today I talked to a mechanic at the dealership and he said that it sounded like injector o-rings to him. I went home, pulled the valve covers and started the motor to see if anything is leaking. steam was coming from the valve area and the down spouts on the injectors was flowing oil. The thing that looked especially abnormal was one of the injectors looked like fuel was dribbling from it. I don't know if that is a problem or not. I couldn't tell if it was fuel or oil but no other injectors had fluid coming out near the wire connections.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - No Power After EBPV Delete

2001 F350 just rebuilt the turbo, did the EBPV delete now no power.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - Engine Cut Off At 55 MPH

The other day I had been driving about 3 hours and truck went dead then back on, it happened two more times in about 30 minutes.

(2001 F 350 Dually 7.3 A/T 2 wd.)

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - Power Loss / Hard To Hold The Speed?

I drive a new to me 2005 F350, he has a 2001 F350. While we were talking he said he didn't think his pickup had the power it should have. He pulls a 5th wheel camper that weighs around 8000 pounds fully loaded. He said it takes a couple of miles to get to 55 mph, and it is hard to hold the speed. It doesn't have the power it did when he first got it last year. He was told that a diesel is slow getting started. He rode with me in mine, when I dropped it about half throttle to pass a slow car he said he could tell mine had way more power.

His check engine light is not on, it starts good both when hot and when cold. It runs smooth, no miss as far as I can tell listening to it. What are some common issues that could cause this? He did just change the oil and fuel filters, not sure about the air filter. He said the power loss came before he serviced the engine, and did not improve after the fuel filter change. Where to start? He was also told to check the filter inside of his fuel tank, so he is getting ready to drop his tank.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - Power Loss And Almost Shut Down At Random Times

I have a 2001 F350 7.3 the truck will at random times loose power and almost shut down. A while back I had an issue with the uvch plugs and changed that out. Truck ran fine till I got some dirty fuel from a diesel tank at my friends farm. I did the hutch mod cleaned the tank and now have a frame mounted screw on filter before the pump. I cleaned the fuel bowl and changed the filter. Fuel pressure stays at 59psi and drops to 56psi wot. The truck is tuned with an edge programmer. After these mods the truck ran awesome for over 2000 miles. Now it has the above stated problem. I have fuel and hpop guages along with egt and boost. During the problem egts will increase rapidly and it seems like it is starving for fuel.

Hpop gauge reads 3300psi or above during wot and shows good pressure during these mishaps. I have auto Enginuity and I get a different reading at wot of only 2600 psi. The hpop gauge is tapped into the icp sensor per instructions and has been installed this way for a while with no issues. The tune has been on the truck for over 40000 miles. The only thing that I can come up with is it will occasionally throw a p1211 under wot or pulling my Gooseneck Dump Trailer when loaded. However it acts up sometimes and doesn't throw the code. Sometimes you can shut it off and start it back up and it's fine other times it will last for the whole day. My only guess is low pressure from the hpop but I don't reflect this from my gauge only on AE at wot. Wouldn't a bad pump act up all the time? Am I correct to think it is just the ipr?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - Heat Seat Power Wire Location

I have a 2001 F350 XLT with cloth seats. In 2003 I upgraded those seats to power seats.

- When I upgraded to power seats I did not run a new power wire. Since my 2001 was at least fused for power and heated seats I located the Power seat 30amp power wire.
- That wire is located on engine compartment fuse #15 (Circuit 5298 as I recall) and Dark Green. It comes through the firewall and runs down the drivers side kick panel along the floor and then intersects with the power and ground seat belt wires that ran under the seat.
- The ground wire was coiled and attached to a ground stud behind the drivers side kick panel.

About a month ago I had a mouse get in and chew my seat wiring to shreds. I built my own harness and am good to go there, however since I had these seats all apart I decided to replace the foam and add HEAT.

So that brings me to the specific question. In the engine compartment fuse box, there is a 30amp positive wire for Heated seats. My schematic says it is a 14 gauge wire RD/BK on circuit 1153.

Where in the heck is this wire? I have literally tore the dash apart looking for this wire.

- I have verified the following with my fluke continuity tester.
- It is not part of the four customer access wires that drop on the right side of the interior fuse panel.
- It is not part of the tow wire bundle.
- I have checked the bundle that the Dark Green Power seat wire is in and there are no RD/BK wires in that bundle. I also poked the other 2 14 gauge (Yellow/Blue) wires in that bundle and verified they are not them.
-I have checked the three wire bundles behind the passenger side glove box and was unable to locate.
- I have verified it is not stored behind the compartment below the cigarette lighter.

I am looking for info which wire I am talking about and knows where Ford stored them when not used by having the XLT Trim with cloth seats. Yes I am aware that I can run an additional wire with a 30 amp fuse to the batter, but I would prefer to use the system and fuse that was designed for this.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 Died While At A Stoplight

My one owner 2001 7.3l F350 w/ 265K miles died a few days ago at a traffic light. First time it has ever died on me other than a CPS. This dying was an almost instantaneous with no CEL light, unlike the CPS's hiccuping and dash light up. I put it in park and it started right back up like normal. I continued about my errands and made it home. I have since driven it two more times the same distance and it has not died.

What I have done on this truck the past year.

-Replaced ICP -3/14
-Rebuilt IPR and checked IPR plug -6/14
-Replaced fuel filter every 7500 miles and I am probably due another one of those now
-Replaced air filter - 4/15
-Cleaned out both the sensor and the exhaust back pressure tube
-replaced CPS w/ dark blue unit from RiffRaff in -8/14
-checked main harness over driver valve cover and placed a piece of heavy duty wire cover wrap where they touch the valve cover -8/14

UVWH replace in 2008

Have a new IPR and pigtail coming just because I wanted to eliminate a bad solenoid on it. I also have a Torque Pro w/ blue tooth adapter on an LG tablet that I have yet to set up....but am working on it Will the truck throw any codes if the CEL didn't light up?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - Vibration At Idle

I change my motor in my 01 f350 ccsb to a forged rod one from a 97. When I put the thing in my inexperience cause me to screw up my torque converter in turn ruining my transmission. So after a rebuild I put it back in and she fit like a glove. Ever since I put the engine in i get a vibration at idle.

After I realize I screwed up the torque converter I figured that was the cause of the vibration. But now I know the trans is in properly I still have this vibration I'm thinking it's the position of the motor. I installed new motor mounts when I put the motor in but they were quite a bit off from the original points on the cross member.

My only idea to rectify this was to reinstall the original ones and try to position the motor back where it was prior to the engine swap. Or should I be looking elsewhere?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - Crank But No Start

I've replaced the alternator and starter recently and both batteries and the truck ran fine befor that. But it sat for roughly 2 months and now it seems as if its not getting fuel. Will start with a shot of ether but will die as soon at it burns it off

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 Transmission Went Out A While Back

I have a 2001 F350 4x4. My transmission went out a while back. It would only go in reverse. I had it rebuilt and it is still having issues. When I take off with speed from a dead stop it shifts late...about 3000 RPMs. It shifts fine until it shifts into overdrive. It will go into to 4th then right into overdrive causing the truck to act sluggish.

I'm looking into my truck not starting well at any temp too! I didn't know if it could all be connected some how. My mechanic said that when he first started my truck it had a MAP sensor code. He also said that when he unplugged that sensor it didn't change the way the truck ran..Still like crap. I have changed all glow plugs relays and even did the mod to it.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 Died And Won't Start

I have been having problems with my truck for about 6 months now. It start in Sept when my fuel pump went. I got a new pump and went to change it just to have the back clip break off. I fixed the line after getting 2nd degree burns from the boiling water I had to use to expand the line and installed the new fuel pump. Didn't fix anything.

At this point is was dropping below freezing every night ( I live in Canada in the mountains) so I thought it might be my plug relay again... changed that. After that my started has always missed so I figured I would change it out and sure enough the power bolt on the starter was broken. Changed it.

Then it started smoking and I read up on the quarter trick so I figured why not try that. I checked everything and they all checked fine but I am a glutton for punishment and figured I would do that valve cover gasket. So opened it up to find one of my glow plug wires on my harness was burnt up. I have a spare truck for parts so I grabbed the wire and replaced it. Still no change.

Today it was spitting out the usually raw diesel that I have gotten use to but when I was opening the gate to get a manlift for work I smelt oil just to find my turbo coved and the V had a small pool of oil happening there. I added 4L of oil and tightened up my valve cover back bolt on the passenger side... it may have fixed the leak but didn't have time to check.

I backed up to the manlift and it lagged a bit so I gave it a pump of the peddle and it died. Now it won't start. Charged batteries and tried after it cooled down but still no go.

In short my truck has been smoking for about 4 months now. It shutters at low RPM and stalls at the bottom of hills if I gear down on the hill (we have really steep hills around here). I have changed my oil three times in the last 6 months but it keeps coming out black (which it always has). No water in fuel or oil. Once and awhile it had problems starting when it was warm but after bellowing out massive amounts of smoke it would start. The truck turns over but wont start. There is no power where it died so I have to come home and charge the batteries every time they get low but even after it cooled down it still wouldn't start.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 Dies When Hit The Throttle

My truck will set an idle fine but when I hit the throttle it will die.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - SES Light Came On / Truck Started Running Rough And Lose Power

I have a 2001 F350, 7.3. My service engine light came on and immediately the truck started to run rough and lose some power. I've checked the under the cover connections and they were both connected, I replaced the cam position sensor and I still have the same problem. The worse part of the hold thing is that there are no codes stored so I'm flying bind. Where to go next.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - Fog Light Wiring Harness

Where I can get the head light to fog light wiring harness..it is almost as hard as finding the holly grail..... 2001 f350 7.3 .......

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