Ford Super Duty (1999-2016) :: Black Soot On 6.4L Inter Cooler?


Jan 29, 2014

I've got a thick layer of black soot-like buildup on the lower passenger side of my intercooler. Just bought the truck (2008 F250, 6.4L, CC, SWB, 4x4, 150K miles).

What would cause a buildup like this on the intercooler?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - Leak In Inter Cooler System

I have a leak in my inter-cooler system. I have replaced all the hoses. Is there a reason I should not pressure test the system with 20psi? 2001 F350 7.3 turbo

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Ford Super Duty (1999-2016) :: 2006 - 6.0L EGR And Oil Cooler Upgradation?

My 2006 F350 is starting to heat up on me while at lights and parked while idling. I am going to do a reverse flush with Restore and Restore Plus as per Nylyons guide.

I also plan to switch out the oil cooler and upgrade the EGR.

Engine Oil Cooler Upgraded EGR Cooler Kit Ford 6 0L OHV V8 Diesel Turbo ....

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Ford 7.3L Power Stroke (1999-2003) :: Little Black Sticky Soot Coming Out Of Tail Pipe / Higher Oil Pressure?

I recently installed a Banks Ram Air Intake on my stock 1999.5 powerstroke and wow did it ever wake up the turbo. A few weeks later i installed a Flo-Pro 5" stainless exhaust from turbo back with no muffler. The truck is running better than it has in years and with 272000 miles, I am pleased with the results. HOWEVER, I have since noticed a little black sticky soot coming out of the tail pipe, a bit of vapor (no oil spitting) from the oil filler tube with the lid off, and now my dip stick tube where it enters the oil pan is leaking. What is going on , or am I now chasing and fixing week points on this truck?

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Ford Super Duty (1999-2016) :: Trans Cooler Lines In Radiator

I have Russell fittings and hose coming to hook up my new 6.0 cooler into my 5.4 powered truck. Have a question on the fittings on the bottom of the radiator for the cooler lines, first what is the 3/8" line called? Is it a double flare or what? And second question the female end that's into the plastic tank with the hex head does that unscrew or is it made into the tank? Trying to figure this out so I can overnight two adapters so I can get rid of the fugly hard line completely and use Russell braided line throughout my install

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Ford Super Duty (1999-2016) :: 2006 - EGR Cooler Started To Leak?

My EGR cooler started to leak last week . Right now I have it , the oil cooler and HPOP out for the updated STC fitting. [9-05 Trk. build date with 2 piece fitting]

Yesterday I pulled the turbo apart to check the vanes .Was throwing a 0299 code for some time . It took half the day to separate the Unison ring from the housing,. Cleaned and freed it up. Unison ring shows no wear .but the mating surface of the turbo housing is corroded and not smooth. Shaft end play is fine.Would not put it back on if I were not selling this truck. Truck has 77,000 miles and in great shape.

How critical is having a smooth surface for the unison ring to mate to?

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Ford Super Duty (1999-2016) :: Stalling Intermittently After Oil Cooler Replacement

Recently had an oil cooler EGR cooler replaced. On my first big tow broke down on a major highway. Got it towed to the dealership and diagnosed as a blown out IPR screen. Replace the entire IPR and had no problems the entire trip. A few week later I am sensing the same problems again that i had before the major blowout. Randomly while driving down the highway the truck will stall for a half second or so and then kick back in and continue fine. Seems like the truck loses fuel for a second and then regains itself.

And it's not always at speed either...sometimes just coming to a stop I can feel it. Now this has only happened three times in the past 10 days or so but seems like it needs to get addressed. These symptoms are similar to what I experienced before my major IPR blowout. After it was replaced I didn't have any of the stalling problems but its now happening again. Could I possibly have some gunk in the IPR again that's causing this intermittent problem? Or something else altogether?

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Ford Super Duty (1999-2016) :: Oil Cooler Pump Throwing Wrench Light?

Having problem with oil cooler pump throwing the wrench light? Dealer says it cools the oil and mine could be clogged a bit.. cost of total job around 8-10 k. And take cab off.

It seems when engine gets hot wrench light comes on cause not cooling oil down properly... it overheated. Gauges were very high.. Once when I was in full boost towing a ranger up a hill. First time it ever happened.. pulled over for 5 mins than started temp went back normal and finished tow no problem after that cause I kept boost lower!

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Ford Super Duty (1999-2016) :: 2010 F350 - P012F Code For Oil Cooler

2010 F350 in my shop today. so, before dismantling the entire top of the motor for this inbred oil cooler job, is there anything else responsible for the P012 engine oil temp issue? it throws the wrench icon and cuts power and i pulled the P012F code.

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Ford Super Duty (1999-2016) :: 2001 F250 - 4R100 Cooler Minimum GVW?

What's an acceptable GVW value when one is looking to replace the air to oil cooler for this transmission?

2001 F250 CC SB PSD 7.3 Edge

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Ford Super Duty (1999-2016) :: 2005 F450 - Air Cooler Removal To Clean?

Buddy is fixing his 6.0 2005 F450 with a blown turbo. Diagnosed by the dealer, but decided we could fix it ourselves. The dealer quoted a turbo and to pull the charge air cooler and clean. It looks like the turbo job is not too bad to do, but how big of a job is the R&R of the charge air cooler?

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Ford Super Duty (1999-2016) :: 2000 - Transmission Fluid Leaking From Cooler Line

So my 2000 f350 is leaking transmission fluid from the cooler line. It goes to the rear of the transmission, but where does it go to from there?

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Ford Super Duty (1999-2016) :: 2008 - Thermostat Can Stop Flow To The Trans Cooler?

I have read that the torqshift 5 speed in my 08 f350 he a thermostat in it that opens around 165-170. Is this thermostat to limit/stop the flow to the trans cooler? Does the trans fluid still move freely in the trans (pan, torque converter, valve body, ect), or does the thermostat restrict fluid movement inside the trans?

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Ford Super Duty (1999-2016) :: 2008 F250 - Transmission Cooler Line Start To Leak

I have a 2008 Ford F250 V-10 Superduty and recently I had a transmission cooler line start to leak. I ordered replacement lines and the tool for the quick disconnect. The line that's leaking is from the radiator to the quick disconnect. I was able to replace the one line, however the second line (problem area) has been a nightmare. The line cracked right at the quick disconnect fitting.

The hard line is tight in the fitting and corroded. broke the tool trying to remove from disconnect. The line is flush with the quick disconnect. How to get that out of the fitting? or another method of fix? Its a hard 1/2 line going into connect crimped to rubber line going to transmission.

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Ford Super Duty (1999-2016) :: Power Steering Cooler Line Blown / Loss Of Fluid

I blew a power steering cooler line yesterday and lost a bit of fluid. Removed and replaced the line, consequently losing most of the fluid in the system (during line replacement). Re-filled the system and now i have great power steering when driving but none at idle. If I bring my RPMs up about 150-200. I get it back in full force. Could my PS pump be on the way out or might this just be air in the system?

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Ford Super Duty (1999-2016) :: 2008 - High Oil Temps / Cooler Is Fully Or Partially Clogged

2008 6.4L .... My ECT 191-197 and EOT 220-230 high side on interstate no load on truck air temp 70 degrees. Is this a sign thermostat failing. Is there a certain temp to determine if your cooler is fully clogged or just partially clogged? I plan on doing a flush with restore then restore plus. Is there any point in using restore with temps this high. Or do I have to break down and buy the half kit to bypass OEM oil cooler? I need this fixed ASAP hauling the RZR to arkansas in a week. I know ill mess something up if i try to pull a load with those temps.

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Ford Super Duty (1999-2016) :: Black Smoke When Accelerate Soon After Cold Start

I'm looking to buy a 08 f250. It has 70k miles on it. The guy is running a mini max tuner on it. I did notice on a cold start as soon as he hit the acceleration it had alot of black smoke. Is this normal? And is there anything I should b aware of when looking this truck over.

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Ford Super Duty (1999-2016) :: Loss Of Boost And Black Exhaust Smoke

I have a serious issue with my 2004 F250 6.0. Pulling a trailer something under the hood sounded like an explosion and lost power and boost. The truck started blowing black smoke from the tail pipe. I could see no psychical damage to anything under the hood. There was absolutely no power but managed to cripple home. What happen.

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Ford Super Duty (1999-2016) :: 2011 F350 - Black Radio Screen?

Just picked up a 2011 F350 6.2. (Couldn't take another day with my 6.0 which I'm now selling) New one has a few minor snags that I want to clean up. First one is the radio screen is black. Blank. Nothing there, although the radio does work. Seller had it tuned to a station. It has steering wheel controls. Here's the radio. Can this be repaired?

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Ford Super Duty (1999-2016) :: Lost Control And Blowing Black Smoke?

I have just replaced the EGR cooler, Oil Cooler, professional turbo reconditioning, both dummy plug's and stand-pipe's, blue spring, fuel filters, oil changed, cleaned the EGR valve and intake manifold. I am in the process of doing a coolant flush when my issue occurred. I was on the road for about 10 minutes when I lost power and started blowing black smoke. I have normal power till about 45 mph then nothing. I can baby the truck up to 55-60 and then nothing and the whole time blowing black smoke.

I stomp on the pedal with no power. I hear the whine of the turbo. The truck idles and sounds fine. My SCT showed my oil and coolant temps within 15 degrees. I opened the hood and saw soot all over the top of the engine from the compressor to the EGR valve and all in the valley from valve cover to valve cover; but more so on the driver side to FICM. I obviously didn't connect something properly. I am just about to remove the intake manifold and reinstall, but before I do just wanted some input.

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Ford Super Duty (1999-2016) :: 2006 - Black Smoke Blowing Out The Exhaust - No Power?

I have a 06 6.0 Powerstroke 6 Speed every time I get on it or even try to get going I have no power and I have pure black smoke blowing out the exhaust somebody told me to change the fuel filters which I did which they were pretty nasty then after I did that I seem to still have the same problem so then they told me to check the EGR valve put injector cleaner in it to clean the injectors which I have not done a gr or injector cleaner yet just wanted to know, what it could be or what I can do to prevent the black smoke I have no power either...

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