Ford Super Duty (1999-2016) :: 2006 - EGR Cooler Started To Leak?
Apr 14, 2015
My EGR cooler started to leak last week . Right now I have it , the oil cooler and HPOP out for the updated STC fitting. [9-05 Trk. build date with 2 piece fitting]
Yesterday I pulled the turbo apart to check the vanes .Was throwing a 0299 code for some time . It took half the day to separate the Unison ring from the housing,. Cleaned and freed it up. Unison ring shows no wear .but the mating surface of the turbo housing is corroded and not smooth. Shaft end play is fine.Would not put it back on if I were not selling this truck. Truck has 77,000 miles and in great shape.
How critical is having a smooth surface for the unison ring to mate to?
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I have a 2008 Ford F250 V-10 Superduty and recently I had a transmission cooler line start to leak. I ordered replacement lines and the tool for the quick disconnect. The line that's leaking is from the radiator to the quick disconnect. I was able to replace the one line, however the second line (problem area) has been a nightmare. The line cracked right at the quick disconnect fitting.
The hard line is tight in the fitting and corroded. broke the tool trying to remove from disconnect. The line is flush with the quick disconnect. How to get that out of the fitting? or another method of fix? Its a hard 1/2 line going into connect crimped to rubber line going to transmission.
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My 2006 F350 is starting to heat up on me while at lights and parked while idling. I am going to do a reverse flush with Restore and Restore Plus as per Nylyons guide.
I also plan to switch out the oil cooler and upgrade the EGR.
Engine Oil Cooler Upgraded EGR Cooler Kit Ford 6 0L OHV V8 Diesel Turbo ....
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Have a 2006 F350 5.4l that is mainly used as a plow truck. I drive it at least once a week when not plowing just to make sure it runs ok, etc. Only put on about 2,500 miles per year. Keep it in good repair - not by me, but by the dealer or mechanics.
Problem - last two times I started it, it started ok but runs real rough for about ten seconds. Sounds like the engine is going to die. After about ten seconds, it "catches" and runs normal. Have no problems when driving it. If I restart it, it doesn't do this, so it seems to only happen when the engine is cold.
Battery was brand new back in Sept. All plugs were replaced maybe 3 years ago, as was the cat converter and muffler. Run non-ethanol fuel. What might be causing it before I bring it in.
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When I put my 06 f350 in 4x4 my ac defaults to defrost. I assume this means a vacuum leak. My question is, is the white tube supposed to be open for air intake or plugged off with something?
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Experiencing a melt down with one of my trucks. One of our trucks is an 06 F250 SD with 80k on a 5.4L and the other day the tow/haul light started to flash. I took it to a buddy's repair shop (who is an experienced Ford tech and tranny guy) any way, it shifted fine until about the last 1/2 mile before I got to his shop, then it started shifting in and out of different gears. He found solenoid "A" pressure solenoid failure and one other solenoid failure, he replaced all 7 solenoids and also found the pigtail from the transmission to the wire harness bad as well and replaced that. I pick it up and get about a mile down the road and the light starts to flash again so I took it back, he ran his scanner and now found something with the coast clutch and through all his testing it told him the coast clutch needs replaced. He removed the trans. and tore it all down and found nothing wrong with anything, in fact he said everything looked in great shape and thinks the pcm failed.
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I had a new engine put into my 2006 F350 SD 5.4 last year and ever since then I can't keep the freon charged in my ac. The mechanic said all he did was lay the compressor out of the way and didn't disconnect anything ac related. I have 2 different shops keep my truck for a couple days and neither could find a leak. Yet a month later, freon is low. I think I have more dye in my system than freon.
I put 2 of those ac leak sealers, the ones you have to ask for behind the counter and can keep my ac working for maybe 45 days, then throw 3 cans in it. No dye is showing up nor will the sniffer find anything. I hate to go to the dealer because I figure they will want to replace everything. Any tips other than try another shop and maybe they can find the leak.
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I have a 2006 Ford F-250 coolant leak only when the truck is cold. Ive noticed it in the morning when I leaving for work. It looked liked it was coming from the passenger side yesterday and today it's on the drivers side when I'm sure is because my driveway has a small tilt to it I've looked everywhere I could under the hood and don't see it leaking.
I don't have any temp problems or white smoke and my coolant level has changed that much and for a few days the drip stopped now it's back. I tried to search for the answer but can't find it. I'm just wanted to make sure it's not the head gasket but I'm sure I would have a sign it it was. I will include where I saw it dripping from. It's parked on flat ground here ... That's where I saw a drip coming from driver side ....
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I've got a thick layer of black soot-like buildup on the lower passenger side of my intercooler. Just bought the truck (2008 F250, 6.4L, CC, SWB, 4x4, 150K miles).
What would cause a buildup like this on the intercooler?
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I have Russell fittings and hose coming to hook up my new 6.0 cooler into my 5.4 powered truck. Have a question on the fittings on the bottom of the radiator for the cooler lines, first what is the 3/8" line called? Is it a double flare or what? And second question the female end that's into the plastic tank with the hex head does that unscrew or is it made into the tank? Trying to figure this out so I can overnight two adapters so I can get rid of the fugly hard line completely and use Russell braided line throughout my install
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Recently had an oil cooler EGR cooler replaced. On my first big tow broke down on a major highway. Got it towed to the dealership and diagnosed as a blown out IPR screen. Replace the entire IPR and had no problems the entire trip. A few week later I am sensing the same problems again that i had before the major blowout. Randomly while driving down the highway the truck will stall for a half second or so and then kick back in and continue fine. Seems like the truck loses fuel for a second and then regains itself.
And it's not always at speed either...sometimes just coming to a stop I can feel it. Now this has only happened three times in the past 10 days or so but seems like it needs to get addressed. These symptoms are similar to what I experienced before my major IPR blowout. After it was replaced I didn't have any of the stalling problems but its now happening again. Could I possibly have some gunk in the IPR again that's causing this intermittent problem? Or something else altogether?
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2006 E-350 Dually Ambulance Chassis with the 6.0... Approx 125000 miles.
Recently, the truck started an issue. its an every once in awhile thing but has been doing it more recently. The OD light will start flashing and the vehicle will start to have clunking in the tranny and start shifting rough. ABS kicks in making it hard to stop. Once you turn the truck off and back on, Its fine until it does it again. Im connecting to a scanner tomorrow to see if i get any codes.
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I have a 2006 E350 van, just recently had passenger side injectors replaced along with dummy plugs and stand pipes. I was at the car was spraying it off and noticed it started running rough, just figured maybe some water made its way into the engine bay and something got wet as it was running great. Well its stayed that way and i am getting codes p0264 and p0276. Digging around on the net seems like its ficm or wiring, ficm is 48 volts and 13.5 volts, connectors are on tight and i dont see any wire chaffing kinda stumped. hoping its not 2 bad injectors at once.
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I have a 2006 F350 SRW 4WD 6.0 with 127000 miles on it. A couple of weeks ago it, pulling out of my driveway, it hesitated and tow haul started flashing. I had codes pulled and it showed P1780, P0751, and P2700. After turning off, codes were gone and tow haul off. Ran fine since then every day. Yesterday while going about 50 mph it started acting like it was in neutral (revving up), nothing happened when mashing the accelerator. Coasted to a driveway and truck would not move, only sounded like it was in neutral.
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I'm just a shade tree mechanic try to diagnose a hot crank no start condition on my 2006 F-350 6.0 that I purchased second hand about six months ago. I first took it to a diesel shop to have them fix it and the mechanic told me that the stand pipes and dummy plugs needed changing out but couldn't tell me 100% if that would fix the hot no start problem.. I have been reading a lot about this problem and it seems that the snap to connect fitting on the HPOP is the most common problem on these trucks. It seemed easy enough to do so I went after it only to find it was already replaced with the updated part.
I went ahead and changed it anyway but it obviously didn't work. So today I pressurized the system through the ICP port with my small harbor freight compressor up to 80 psi and forced the IPR valve closed with 12v. I then listened for a leak in the passenger side valve cover with a hose stuck in the oil fill cap, the driver side cover from some drain hole under the air filter housing and in the oil filter housing. I could hear a mild hissing from the driver side and the oil filter housing but it was clearly louder from the oil fill on the passenger side. This leads me to believe I have a top seal leak from one of the injectors on the passenger side, but not 100% sure. Should I be hearing anything at all from the driver side and from the oil filter housing if its a bad seal in the passenger side?
Another problem I just found out I have seems like maybe fuel in the oil. I done a oil change this week after 3500 miles since last change and drained out five gallons of oil!! The oil seemed really thin. My coolant level is still good so the only thing I can think of is fuel dilution. Could this possibly be the same o ring or injector that is causing my hpo leak or something else? Will a bubble or balloon test diagnose this?
I bought a cheap OBD2 reader that works on my Ipad with a app called Dashcommand so I can see what codes were stored. The codes are...
P0401- Exhaust Gas Recirculation A Flow Insufficient Detected (EGR has been deleted)
P0528-Fan Speed Sensor Circuit No Signal
P0670-Glow Plug Control Circuit/Open
P0683-Glow Plug Control Module to PCM Communication Circuit
P2290-Injection Control Pressure Too Low
So far my thoughts are to replace the injector and nipple cup seals to take care of the hpo leak. Once I have the valve cover off, clean the injectors real good and cycle the fuel pump with turning the key on and inspect the injectors for a fuel leak. Is there a better way than this?
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I have a leak at the driver side exhaust manifold. Its a little tough getting at it to tell if its a lose bolt, crack or bad gasket. What would be the best way to get at this area? Should i remove the tire and wheel well or is their a better way. If i can get at it i may replace the manifold all together.
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Having problem with oil cooler pump throwing the wrench light? Dealer says it cools the oil and mine could be clogged a bit.. cost of total job around 8-10 k. And take cab off.
It seems when engine gets hot wrench light comes on cause not cooling oil down properly... it overheated. Gauges were very high.. Once when I was in full boost towing a ranger up a hill. First time it ever happened.. pulled over for 5 mins than started temp went back normal and finished tow no problem after that cause I kept boost lower!
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2010 F350 in my shop today. so, before dismantling the entire top of the motor for this inbred oil cooler job, is there anything else responsible for the P012 engine oil temp issue? it throws the wrench icon and cuts power and i pulled the P012F code.
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What's an acceptable GVW value when one is looking to replace the air to oil cooler for this transmission?
2001 F250 CC SB PSD 7.3 Edge
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Buddy is fixing his 6.0 2005 F450 with a blown turbo. Diagnosed by the dealer, but decided we could fix it ourselves. The dealer quoted a turbo and to pull the charge air cooler and clean. It looks like the turbo job is not too bad to do, but how big of a job is the R&R of the charge air cooler?
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So my 2000 f350 is leaking transmission fluid from the cooler line. It goes to the rear of the transmission, but where does it go to from there?
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