Ford 7.3L Power Stroke (1999-2003) :: AC On / Vents Start Pushing Hot Air When Under A Load


Mar 6, 2016

I have an 03 F250 7.3litre. I have noticed the last few times driving while hauling that my vents start pushing hot air when under a load (example: driving up a long, steep pull) even if I have the AC on. It's starting make me a lot hot under the collar (pun intended) .....

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Ford 7.3L Power Stroke (1999-2003) :: F250 - No Power / Shuddering Under Load

I will start with what I have done to my truck. Hutch and harpoon mod, fuel pump, new orings on fuel lines, fuel filter, air box, 4" exhaust. My issue only happens when my engine is warmed up and I put it under a load(driving up a long hill or pulling up a long hill). My truck starts to shudder and feels like missing until it looses all power to where it won't even pull itself and will just barely idle. It doesn't die though. I watch the engine oil temp and it seems to be around 195-200 when it occurs. I can turn the truck off and let the oil temp cool to 150-160 and then start the truck up it will miss for a second then clear up. I will start driving again and it seems fine until the oil temp gets up and start putting it under a load. I have read many posts and can't figure out exactly where I need to start. Some of the codes I pulled are P0603, P0470, P0732, P0542 and P1211.

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Ford 7.3L Power Stroke (1999-2003) :: 1994 F250 Missing Under Load / Loses Power

1994 f250 7.3 turbo problem.. runs great on the level.. Cruises 65 no problem.. We have an 8% grade coming from town and half way up it starts cutting out and sounds like a jack brake under the hood and loses power.. Once over the top it clears out and runs fine again.... I just changed the fuel filters but no luck... I have been wrenching on cars all my life but no diesels..

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Runs Hot Under Load

Been fighting a coolant issue on '02 F250 4x4 with 7.3. Truck runs hot when under load (ie towing, or ac running on a hot day going down the road). Will sit and idle all day with ac on high and 100 outside. I hear my fan at cold start as normal but that's the only time I hear it. Still has original water pump, fan clutch and radiator. I know all three could stand to be replaced with 340,000 on it. But can't afford to do it all at once.

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Ford 7.3L Power Stroke (1999-2003) :: Loud Whistle While Under A Load

First off I have a 2001 7.3 with 294000 miles. While pulling my camper after it gets warm it puts out a very loud whistle it seems to happen when the fan clutch kicks in it does not sound like a belt squeal it almost sounds like it's coming from the turbo area. The engine seems to Surge while this is going on but the RPM gauge doesn't dictate that it almost sounds like it's the fan clutch surging. I took a short video of it while it was doing it ...

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Ford 7.3L Power Stroke (1999-2003) :: Tires Sound When Under Load At Speeds Above 37 - 40 MPH

The issue: when I reach 37-40mph I have a new sound which I believe is the transmission 4R100. It sounds like a flat spot on a tire, or the sound tires make when they leave the sticker on them. The cadence of the sound is slower than the rotation of the wheels.

If I let off the accelerator, the sound stops, as soon as I add load by pressing the accelerator the sound returns. If I shift to Neutral the sound is gone.

If I coast at any speed the sound is gone. It is only audible when under load at speeds above 37-40 mph. The cadence does increase as I speed up, but it doesn't sound as fast as the motor is turning (~1900 rpm's).

I monitor the truck with torque pro using the PIDs defined here on FTE. I can see lock-up in 3rd and the shift to overdrive. When in lock-up, I see 1-7rpm TCSlip.

Watching transmission temp as reported by torque, the hottest I see is 183* pulling an enclosed 6x12 @ 75 mph. Ambient temp is 95*. Excursion currently has 240k miles on the clock.

This sound was first heard by my wife two weeks ago. I thought I had tire issues and they needed to be rotated. The sound is still present, and now identified only when the truck is in drive, and under load, regardless of me pulling a trailer.

Yesterday on my 500 mile trip, the truck hiccuped several times which I believe was around the time I was either moving in or out of overdrive. Details in a different thread: [URL] .....

Anyway, I've looked at all culprits and can't find anything with the motor, or electrical system. I can't get to a transmission shop until Monday, and won't have my AE until I get home Sunday night. I have a 500 mile run tomorrow. I checked the transmission fluid and it's at a good level, pink, and doesn't have a bad smell.

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Ford 7.3L Power Stroke (1999-2003) :: Excessive Blue Smoke Under Load?

Ok, I have owned my truck for almost a year and it has 151,000 miles. I have noticed on a few occasions puffs of blue smoke and especially at night in the headlights behind me I notice a lot of smoke when I'm getting into the throttle hard. Under normal driving conditions I don't usually see anything.

Today I noticed it when I was backing my camper(8000lbs) up a small hill onto the side of my garage. It was puffing blue pretty good going up the hill while it was under load.

I have no check engine light on, the truck seems to be running fine. My oil consumption is about 2 quarts every 3-4000 miles. I tried the blow by test with the oil cap but besides some smoke out the filler neck no problems... I don't know very much about diesels so for me to try and trouble shoot this is a problem.

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Ford 7.3L Power Stroke (1999-2003) :: Turbo Chatter Under Load - Boost Was Around 17 - 18 Psi

I have done some searching on this, seen a video on YouTube but haven't read anything that is firm on what it is. We pulled our 5er for the first time last weekend and the chatter was pretty pronounced in the Arbuckles here in OK. I was running around 65 mph when I hit the largest hill and as I was climbing my speed naturally dropped, boost was around 17 - 18 psi when the chatter started.

Is it something to be really concerned about? Is there anything to be done to prevent it? I'm pretty much still stock, only deletes have been airbox to 6637, and I deleted the heater by turbo for the boost gauge. Other than that everything on truck is still stock.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F450 - SES Light Came On Followed By Loss Of Power Under Load And White Smoke From Exhaust

I have a 2001 F450 7.3 chassis cab with just over 100k. I have a new problem... So far on two different occasions the service engine came on followed by a loss of power under a load and white smoke from the exhaust. Took it to the shop the first time, they determined it to be a dirty air filter, which seemed odd since it just happened all of a sudden. They changed air & fuel filter, problem gone- for two weeks..

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Ford 7.3L Power Stroke (1999-2003) :: Smokes While Driving Under Load And Shuddering At 2k RPMs

Ill start off with my mods and recent maintenance things I have done before fully describing the issue.

E99 7.3l with 190k on the clock
Full 5" turbo back
TS-6 chip
EGT, Boost and trans temp gauge
New ford glow plugs
Re-orings injectors
new valve cover gaskets
new fuel filter and fuel lines
new turbo with a ww2
Newer trans and oil pan

I think that should do it, now for my problem. The truck starts good cranks over once and is running with no hesitation, the engine run a little rough, more than normal vibration at idle almost like a small miss. No smoke at idle.

While driving with no/little load on the engine runs great , but under load there is a good amount of white smoke/ oil smell. The turbo is new and is not leaking oil I have already checked over that and the exhaust is new but there is some oil that is at the tail pipe in liquid form. The exhaust up pipe that goes to the turbo is not covered in oil either

The truck cruising in OD or in 3rd with O/D off around 2k rpms it shudders real bad almost like the truck is going to shake its self apart. but at like 2400 rpms and above its fine. Where is a good place to start the diagnosis as I am pretty new to the Diesel world. From what I've read it looks to be either rings are junk or maybe I have some bad injectors (thats what it feels like to me) but would that cause it to smoke like crazy?

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Ford 7.3L Power Stroke (1999-2003) :: A/C Won't Blow Through Front Vents?

After some diag I got the A/C to blow out the front vents. There are million threads on this issue half of them are never figured out. This is the second time I have come across this problem so will make this really informative for those who have this problem. If you A/C blows to defrost, yes most of the time its going to be a vacuum leak issue.

Step 1) turnkey on engine off, stand by passenger fender and listen.. can you hear the pump running? If it is your pump isn’t dead.

Step 2) does the pump run for 30 seconds then shut off? You may not have a vacuum leak. If keep’s running for ever you have a leak. Inspect all lines, especially those going down to the hubs for cracks. Also inspect vacuum lines under passenger glovebox.

Step 3) can’t find a leak? Disconnect the line going to the ESOF solenoid and plug it, if you pump stops running then your ESOF solenoid has an internal leak. That was my problem 6 months ago, replaced ESOF, A/C blows normally.

Try This Second! So my AC isn't blowing through my front vents again.... (more diag)

AC not blowing through vents and can’t find a vacuum leak? Take off glove box door, turn AC control switch to floor/defrost/front vents, watch the metal arm connected to the side of the big black box move up and down into various positions. I noticed on mine the arm will go down in positions (floor or defrost) But it will not move up! Which needs to happen to switch to front vents. If I push the rod up by hand manually, the ac will blow through front vents, and stay blowing through front vents even after I let go. PIC of metal arm thing connected to diaphragm, which changes air flow by moving flap inside the big black box

I am guessing the Diaphragm is the issue? The truck will continue to blow from the front vents even when the truck is shut off and restarted, it will stop when I switch the ac to a different position, it will not return back to front vents.

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Ford 7.3L Power Stroke (1999-2003) :: A/C Only Blowing Out Defrost Vents?

As the title implies, that is my problem. Can't get the AC to come out of anywhere other than the windshield defrost vents. Y'all ever encountered this before?

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Ford 7.3L Power Stroke (1999-2003) :: AC Not Blowing Through Front Vents

All vacuum lines are good, pump works, Canister isn't leaking, 4x4 activates and I can feel it, so Can't be vacuum leak. Replaced esof solenoid 6 months ago last time this happened, but this issue seems to be different. Watch this vid I made showing the issue.. after viewing video, do yall' agree I isolated the issue? If that one tug makes the air go through the front vents, that means everything else in the A/C mode selection works..

YouTube.....

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Ford 7.3L Power Stroke (1999-2003) :: Vibration Noise When Taking Off With A Load On Drive Line

My rearmost drive shaft u-joint is bad and has slop. I've been having vibration for about 7-8 months, but just started hearing a noise within the past week, especially when taking off with a load on the drive line (uphill or heavy acceleration). The vibration has not gotten worse, just that the noise has just begun to show itself.

I have one u-joint which is OE and has 275K miles on it, and it seems to be OK at the moment. The other two (including the rearmost unit) both have about 100K miles, as does the center support bearing.

Just because I don't want to worry about anything, I'm going to replace all three u-joints with Moog Super Strength units, and will also replace the Center Bearing with a new Spicer unit... just because I can and don't want to be pecked to death with multiple failures in the same drive line. I ordered the Moog joints because the only Spicer joints I could find were for the 4wd configuration.

That's the context... here's my question... The parts are on order and won't get here for several days. I've been driving the truck like it is at about 1500 miles monthly. Do I continue to drive the truck for another week before getting the joints and bearing installed? I know it's a guess... just looking for more perspective.

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Ford 7.3L Power Stroke (1999-2003) :: 1997 V8 - Right Side Exhaust Tick When In Gear And Under Load

I only hear it in gear under load so I can't stick my head under the hood to pin point it. I dont see any black streaks and I replaced the EGR tube. Is it commonly just the gasket or do the manifolds crack? If they crack where?

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Ford 7.3L Power Stroke (1999-2003) :: A/C And Heat Not Working - No Air Coming Out Of Vents

I noticed a couple weeks ago after starting the truck and turning on the a/c that nothing was coming out of the vents. I found it odd when after driving a few miles the a/c kicked in and started blowing cold air. Today I needed to put on the defrost and same thing, nothing came out of the vents. I drove around for a while hoping it would kick in just like the a/c did but nothing. I did check the fuses and relay. When you turn the control either to heat or a/c you can hear a clicking sound under the hood. It's trying to engage but nothing is coming out of the vents.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - AC Blows Only Through Defrost Vents

My 01 ac has worked just fine up until today. I got in this morning to leave the house and the air was only coming out of the defrost vents. I tried playing with the controls to get it to switch but couldn't. I assume its a vacuum leak, but where do I need to start looking?

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Ford 7.3L Power Stroke (1999-2003) :: Black Smoke Appears To Pulse Erratically Under Acceleration With Load

Was hauling a bobcat this AM and noticed something odd in my rear view. Under steady accelleration (either light or heavy foot pedal pressure - steady either way), the exhaust would puff out sporadic extreme dark clouds of smoke. The puffs weren't fast like every cylinder rotation.. but every second or so.. puff of very thick black smoke mixed in with the expected black smoke we see.

Truck has 350k miles with regular oil changes. Year ago someone hooked the injectors up to the computer software (buzz test) and all of them checked out to be in very good condition.

The same tech pointed out some dark blowby at the uppipe on the back of the engine. Other than that the truck is in pretty good condition for its age. What could the sporadic very thick/dark puffs of black smoke indicate?

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Ford 7.3L Power Stroke (1999-2003) :: Dash Vents Take A Few Seconds To Begin Blowing

2002 - 7.3 lariat, my a/c stays on max because of the recirculating effect. When I get in the next morning during summer of course, my dash vents take a few seconds to begin, default defrost till that time passes. Sure I know about leaks and redone all that to make my vacuum hubs work correctly. It didn't begin till later not right after that overhaul.

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Ford 7.3L Power Stroke (1999-2003) :: Floor And Defrost Work But Dash Vents Not Working

The floor and defrost vents work. It just stays on defrost when you try to use the dash vents. The actuator seems to be working fine. I can watch the arm move through all the motions. and I cant find ANY vacuum leaks. Yes I looked at the hubs and under the hood. May be moving to alaska and kind of need my heater to work properly. . . .

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Phone Charger Melted And Smoke Started Coming Through The Vents?

Truck is a 02' F350 xlt crew cab, 7.3l, 4x4, 4R100, manual transfer case, 125,000 miles.

So me and the family were pulling out of the driveway tonight and electrical smoke starts blowing out the vents. My wife had just plugged a cheap USB charger into the auxiliary outlet above the cup holders for only 30 seconds. I immediately pulled back into the driveway, yanked the charger out, and found it had melted a hole in the side of it. No smoke had come from the charger or the outlet. The outlet looked fine and wasn't hot to the touch. I pulled the dash off real fast and started grabbing wires, feeling for anything that was hot or melting. I couldn't find anything.

I pulled the cover off under the steering wheel and couldn't find anything. I never turned the truck off while I was looking. After a few minutes, I noticed that the cover over the fuse panel was warm. Pulled the cover off and felt every fuse end and they were all cool to the touch. The relays in the middle were all pretty warm(almost hot to where I couldn't touch them). I was still faintly smelling the burnt smell and I couldn't tell if it was just stuck in my nose. I disconnected the batteries and we had to switch cars(heading to a bbq).

So I just got home and I'm going to start looking for any obvious signs first. What could be going on at the panel? So far, everything is still working. I haven't found any blown fuses.

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