Ford 7.3L Power Stroke (1999-2003) :: Vibration Noise When Taking Off With A Load On Drive Line


Jun 13, 2015

My rearmost drive shaft u-joint is bad and has slop. I've been having vibration for about 7-8 months, but just started hearing a noise within the past week, especially when taking off with a load on the drive line (uphill or heavy acceleration). The vibration has not gotten worse, just that the noise has just begun to show itself.

I have one u-joint which is OE and has 275K miles on it, and it seems to be OK at the moment. The other two (including the rearmost unit) both have about 100K miles, as does the center support bearing.

Just because I don't want to worry about anything, I'm going to replace all three u-joints with Moog Super Strength units, and will also replace the Center Bearing with a new Spicer unit... just because I can and don't want to be pecked to death with multiple failures in the same drive line. I ordered the Moog joints because the only Spicer joints I could find were for the 4wd configuration.

That's the context... here's my question... The parts are on order and won't get here for several days. I've been driving the truck like it is at about 1500 miles monthly. Do I continue to drive the truck for another week before getting the joints and bearing installed? I know it's a guess... just looking for more perspective.

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Ford 7.3L Power Stroke (1999-2003) :: Power Steering Line / Noise Reduction

Ever since i bought my truck i have had a bad power steering whine. Replaced the pump and its still there. I got the truck in 2006 and think i replaced the pump in 08 maybe. Anyway I've purged, bleed, changed the fluid. Pulled a vacuum on it and still no luck. So I've just dealt with it for 11 years.

Well i can remember reading something somewhere about ford up-dating or redesigning one of the power steering lines that was causing this noise.

My father inlaw just bought a 02 and its so pleasant not to hear that when riding in his truck. It made me want to investigate the matter. SO if its as simple as a updated line I'm buying one asap. He got rid of his Chevy because of the reliability I've gotten out of mine.

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Ford 7.3L Power Stroke (1999-2003) :: Knocking Noise Most Noticeably At Hard Acceleration Or Taking Off In General

I have begun to notice a "Knock" or "rattle" in the engine. I know diesels have a tendency to sound like that just from running but that sound is more of a "cackle" if you ask me.

I can hear the "knock" most noticeably at hard acceleration or taking off in general. It can also be heard during idle and every so faintly at deceleration with the torque converter locked so it makes me thing its mechanical due to the nature of the way the sound is audible.

I believe the sound is coming from the passenger side bank as that is where I can hear it the best with my head under the hood. I have a code reader and checked, I have no visible codes other than it telling me about secondary fuel circuit high which I suspect was from showing off with my friends.

I did a cylinder balance test and again got 3 (PO269) and 8(PO284) which I have been told are very common.

I checked my ICP readings and it was 500~ and 11%

Pulse width for injectors was 2.50~

I did a KOER test and received no codes

Glow Plugs showed okay

KOEO (PO605)- Internal Control Module Read Only Memory error.

Exhaust Absolute Back Pressure was 16.2 at Idle with MBRP 4" Turbo back.

Also, I have noticed a drop of about 5-10 degrees in my oil temp and about 100 degrees drop in my EGT's although it has been pretty cold here recently (32 degree oil temp when I started her at 2 in the afternoon)..

I think it might be a bad piston skirt? I am guessing that from my experience with motorcycle engines but these are a totally different beast and that is why I am here...

I have 634,000 Miles and from what I have been told the engine has never been broken into so I would expect something like this myself. I am mostly looking for a place to start. Should I pull the oil pan and look for debris? (Oil was clean last time I changed it less than 2000 miles ago).

Should I pull the passenger bank apart and look inside? Is there a chance I am just hearing the noise due to the additive wearing off and me being used to the quieter engine?

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Ford 6.7L Power Stroke Diesel :: Rear End Noise / Vibration When Under Load?

I ran about 500 miles today loaded up pretty good and noticed every bump I hit that was enough to rock the truck and trailer that there was a noise I've never heard before. It was like the difference between asphalt and concrete road surfaces, but was only present when the springs were sufficiently compressed. Temps were between -10 when I left to 10 or so above when I was destinated. Would that cause the noise?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Vibration / Noise Up Front

I have seen a number of post about front end vibs associated with steering and braking. I have had a hard time finding these posts and decide to post my vib/noise accompanied when brake and steering applied.

I too have a vib/noise coming from the front at low speed braking and turning (mostly parking lots and such).

About 5-6 months ago (around 90k miles) I noticed a high squeal at high rpms. I thought it had something to do with the belt so one day while driving up the grapevine pass (I-5), under high rpm, I turned the AC on. The squeal went away, I turn the AC off the squeal came back, I was pretty sure it was the belt and hopefully not the AC compressor.

10k miles later, I finally got to changing the serp belt. After I changed the belt, I immediately heard a rough vibration noise when braking and then when PS is under strain. It seams like it comes and goes when it wanted to, but now its always under the low speed parking lot conditions. Sometimes the vibration can be felt in the floorboards.

I haven't gotten to fix'n it yet lol... as I don't know what the problem is. I'm finding it hard to believe that a serp belt could be the cause of vib/noise when braking/low speed turning. One thing for sure, the vib/noise instantly occurred when I changed the serpentine belt. What might be going on here?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 7.3 ZF6 - Vibration Noise Starting Out?

I have an 02 F350 7.3 6 speed with only 86,000 miles on it ... Ive owned the truck about a year and a half now and ever since i can remember the transmission has had this growling/Groaning/Vibration sounding noise when ever Im in 1st or 2nd slow rolling with barely any throttle. Itll make the noise going slow and as soon as i let out on the clutch and start moving, but once i give it a little more throttle and start moving at a more proper speed for the gear, the noise fades away ... Id assume its just the transmission making noise due to the low speed and RPM when slow rolling or just starting from a stop.

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Ford 7.3L Power Stroke (1999-2003) :: Slight Vibration And Front End Noise

Recently I have a vibration that I can feel slightly through the steering wheel. If I'm driving down the highway doing 70mph + I have a noise coming from the front end. Also while driving let's say 40mph and below and I let off the pedal to slow down I can here a vibration in the front that kind of sounds like a small Jake break. And when going over anything bumpy I hear like a popping metal sound. This popping sound has been going on for a long time and still can't figure it out. I replaced all my shocks thinking my old set was bottoming out. Nope, still have the same problem.

I jacked up the front end yesterday and checked for movement top and bottom and side to side thinking maybe the wheel bearings or ball joints were going. Everything is solid. Spun the wheels and no noise, no grinding, nothing. I can't figure it out. I have not removed the wheels to check and see if a caliper is loose. I will be checking that next. I did notice while looking around that I can push up on my pitman arm on the steering box. It's not a huge amount of movement but I can still move it. I can also see teeth marks between the box and the arm, not sure if that is normal or not. When I do move it up and down it sounds a lot like that metal popping sound I have been hearing. So, I know this is a lot.

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Camry :: 2003 Drive Line Vibration After A New Clutch Was Put In

Wondering what could cause a driveline vibration after a new clutch was put in at 136,000 by a repair shop.. The vibration was not there before, could the halfshafts or the motor mounts ,engine brackets if not installed exactly as before cause this, am bringing back to shop to get this corrected.

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Ford 7.3L Power Stroke (1999-2003) :: Whirling Noise / Vibration On Freeway That Gets Worse Around 55 MPH

I have been trying to chase down a whirling noise that follows vehicle speed since I bought the truck in my sig in Oct. The noise happens whether or not the hubs are free or locked so I don't think it is the front needle bearings. I just changed the transfer case fluid over to Mobile 1 Syn. and there was no change in the noise. I also changed the front pads, rotors, slide pins and calipers a few weeks ago and that didn't have an effect on the noise either. Today I took the truck for a ride and I'm not sure but it seems almost like the noise is a bit louder! And I noticed that if I hit the brakes firmly, harder than a normal stop the noise gets significantly quieter and if I release them again the noise goes right back to normal. This has got me stumped...

Along with this noise, I have a vibration on the freeway that gets worse around 55 and lets off around 61. Its worse at some speeds and better at others. Thinking the two were related I pulled the rear drive shaft and checked the u-joints and the carrier bearing for play. The carrier bearing doesn't have any real play but there is quite a bit of slop, ability to turn back and forth, where the driveshaft comes out of the transfer case. All but one of the u-joint cups were fine. The bad one isn't even too bad just the rubber seal around it is a little off, there is still grease in it and the needle bearings seem fine.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 Taking Longer To Start

Ok I've got an 01 F250 sd 7.3 with 257k on it it just started talking longer to start than it should it will do it cold or hot even if I shut it off at the drive thru takes it like 10 sec or more to fire. My question is I thought about purchasing a autoenginuity to find the problem but not sure the best place to get and what model I should get.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 F350 - Noise Like Exhaust Rattle Or Vibration At Idle

I have a 2000 Ford F350 7.3 with the auto and 262,000 miles on it. As far as I know everything is stock on this truck. It has been a great truck but lately its been making a strange noise. It almost sounds like an exhaust rattle or vibration but it is intermittent. Its not really loud it can be heard best in the cab at idle. I've looked all over on the truck and haven't found anything. I can't pinpoint where it is coming from. I tried starting the truck with the serpentine belt off no change.

I took the inspection plate off the bell housing and couldn't see any cracks the torque converter bolts appear tight, and the starter is not engaged while running. I've read a few forums on the torque converter going bad. It looks to me like its more the 99 trucks that had trouble with that. Did the torque converter issue carry over to the 2000's? Would a torque converter/transmission problem be intermittent?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - Hard To Start / Taking Lot Of Cranking

I have a 2001 F-350 7.3L Powerstroke. 48,000 miles. I've been having trouble with cold starts. So far it has always started but is taking a lot of cranking, but it hasn't gotten too cold yet so I'm worried about when it does. I ohmed out the the glow plugs and am getting close to 0 resistance. The GPR has 12.5 volts on the hot side and when the relay is closed 10.5 on the other side. Is that difference in voltage in the GPR enough to screw up the Glow Plugs heating up? If I plug it in at night it starts right up. I'm worried about when I am at work for 16 hours and don't have a place to plug it in this winter. BTW this is my first winter with the truck.

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Ford 7.3L Power Stroke (1999-2003) :: F250 - No Power / Shuddering Under Load

I will start with what I have done to my truck. Hutch and harpoon mod, fuel pump, new orings on fuel lines, fuel filter, air box, 4" exhaust. My issue only happens when my engine is warmed up and I put it under a load(driving up a long hill or pulling up a long hill). My truck starts to shudder and feels like missing until it looses all power to where it won't even pull itself and will just barely idle. It doesn't die though. I watch the engine oil temp and it seems to be around 195-200 when it occurs. I can turn the truck off and let the oil temp cool to 150-160 and then start the truck up it will miss for a second then clear up. I will start driving again and it seems fine until the oil temp gets up and start putting it under a load. I have read many posts and can't figure out exactly where I need to start. Some of the codes I pulled are P0603, P0470, P0732, P0542 and P1211.

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Ford 7.3L Power Stroke (1999-2003) :: High Pressure Power Steering Line Blown?

I just replaced my 3rd HP power steering line last night( 3rd in 300K, always blows the same point....fitting comes apart where it attaches to the pump.

I'll start, mine have gone about 100K plus or minus 10K, almost thinking about making it a 100K maintenance item.

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Ford 7.3L Power Stroke (1999-2003) :: 1994 F250 Missing Under Load / Loses Power

1994 f250 7.3 turbo problem.. runs great on the level.. Cruises 65 no problem.. We have an 8% grade coming from town and half way up it starts cutting out and sounds like a jack brake under the hood and loses power.. Once over the top it clears out and runs fine again.... I just changed the fuel filters but no luck... I have been wrenching on cars all my life but no diesels..

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Ford 7.3L Power Stroke (1999-2003) :: 2000 Truck Taking Three Cranks To Start - Code Is P1280

2000 7.3 Excursion. Truck ran fine on a 5 hour trip for family vacation. Pulled and to where we were going turn the truck off then what I had to do I came outside try to restart the truck for the next three days it would take 2 to 3 cranks before it was would start. Then on day number three tried six times and didn't start went to bed woke up the next morning and it took three cranks to start. drove it down to mechanic shop near me they have been troubleshooting and think it's an electrical issue the code is P1280; he said there were a couple other codes too and he would tell me what they were later but he never has. I took him a new CPS a new ICM and a new PCM, none of that fixed it. I am at my wits end here and really have to have my truck for work every day.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Runs Hot Under Load

Been fighting a coolant issue on '02 F250 4x4 with 7.3. Truck runs hot when under load (ie towing, or ac running on a hot day going down the road). Will sit and idle all day with ac on high and 100 outside. I hear my fan at cold start as normal but that's the only time I hear it. Still has original water pump, fan clutch and radiator. I know all three could stand to be replaced with 340,000 on it. But can't afford to do it all at once.

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Ford 7.3L Power Stroke (1999-2003) :: Loud Whistle While Under A Load

First off I have a 2001 7.3 with 294000 miles. While pulling my camper after it gets warm it puts out a very loud whistle it seems to happen when the fan clutch kicks in it does not sound like a belt squeal it almost sounds like it's coming from the turbo area. The engine seems to Surge while this is going on but the RPM gauge doesn't dictate that it almost sounds like it's the fan clutch surging. I took a short video of it while it was doing it ...

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Ford 7.3L Power Stroke (1999-2003) :: Rear Fuel Line Removal?

Having trouble figuring out how to remove the rear fuel line from the fuel pump. Doesn't seem to be the type that uses the quick disconnect tool like the front line does.

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Ford 7.3L Power Stroke (1999-2003) :: How To Remove Transmission Cooler Line

As explained in the photo annotations, I can't figure out how to remove this line from the radiator so I can remove the radiator for cleaning.

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Ford 7.3L Power Stroke (1999-2003) :: Brake Line Schematic Diagram?

Working on putting this project back together and cant find my notes when I pulled it apart last year. Any schematic or picture of their brake lines from the master cylinder to the rabs or front brakes? Better yet, which port on the master cylinder goes to what axle?

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