Ford 7.3L Power Stroke (1999-2003) :: Auto Shifter - Cannot Get Into 1st With New Shift Tube


Dec 12, 2016

I've had a shifter-related short on my instrument panel and stereo lights for close to two years now, and it finally got so bad I had to dig in and decided to proactively replace the shift tube while I was digging in. After all, the existing one had 290K miles on it. Although the lighting issue drove me to replace the shifter tube in hopes of finding a damaged wire, but this issue has now been moved to a separate thread [URL] ...... The remainder of this thread deals with my difficulty with the new hardware.

So, I compiled all the info I could find on replacing the shifter tube and did the replacement on Saturday (Dorman shifter tube kit from O-Reilly's). The Dorman kit was fine, mechanically, and the parts fit together well. I did, however, have to smooth out some burrs and sharp machining edges where the new nylon bushings go just to prevent premature wear on them from the sub par machining cleanup a the Dorman manufacturer. I also inspected all of the wiring harnesses and connectors carefully, but could not find any evidence of a shorted wire anywhere.

Results... Shifter Movement: Overall, the shift movements are much more secure and smooth as butter, even though the shift arm itself still has slop in it where it gets pinned into the tube housing.

Now that it's all together, though, I can no longer shift down into 1st gear, and getting it into Park to release the key is tedious. I uninstalled and reinstalled the rear shifter bracket three times (the one which is typically related to not being able to get into Park and 1st). I carefully made sure that it was tight and completely flat against the rear of the shift tube each time. I just cannot tell why getting into Park is tougher than it used to be, nor can I find a physical barrier preventing it from getting it into the 1st gear position.

So here are my questions:

1. The steering column mounting flanges have some adjustment slop around the two rear mounting bolts, and the front two bolts also have minimal "adjustment" capability. Is ti possible that my entire shift positioning problem is due to not having the steering column physically mounted in the right alignment and that is restricting motion on the gear shift flex shaft?

2. If the answer to #1 above is "no", then what else do I need to be looking for to resolve this limited shifter movement?

3. There is a solenoid switch at the rear of the shift tube... is it possible that this is going out? I honestly do not suspect it because I have no trouble starting the truck when in Park, but I have not yet verified the effect of being in "R" on whether or not my backup lights come on.

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Autozone doesn't carry this tube so, how important is this sensor?

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