Ford 7.3L Power Stroke (1999-2003) :: Hard To Get In Gear And Shift
May 12, 2016
I noticed my '99 started getting difficult to get in gear & shift, within a coupe of days the peddle was barely off the floor before it would engage. A day later it started 'creeping' if started while in gear. Replaced the master/slave cylinders with no change.
Is a clutch replacement the next step? Just thought I would ask before throwing money at it, since the only other times I've had clutch issues there was slipping or it just plain exploded.
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I have an early 99 F250 4x4 7.3L..... 4R100....
Brief history, a while back on way home from work I let off of the accelerator and had a loud gear meshing like grinding noise, got back on the accelerator and went away, let off and back, so I quickly stopped and pulled over, went through the gears and reverse, everything seemed ok,??? went on my way, got home parked the truck and went about my evening. came out next day to leave and truck wouldn't move in reverse, forward but not reverse. long story short I was told that the snap ring internally probably came out, I have heard of this being a big issue with these, so I set up for it to be rebuilt, got it back and installed and still same issue, what the crap so I ended up having to pull it back out and amongst my own trouble shooting I found the simple issue and was the nylon riders on the 4hi/4low shifter fork were completely gone and allowing the planetary group to free float in and out of 4x4 neutral!!! NOW on to the issue at hand. so far only thing has been done is rebuilt and those fork riders replaced.
now I can move but 2-3 upshift under a load(more noticeable) has a delay going from 2nd to 3rd and under a load it hits hard. I talked to the guy that rebuilt it and he said that the rebuild kits don't always the right springs for the valve body and causes shift issues, so he talked me into the shift corrector kit which I researched and did see what he was saying, so had that done and still no better, still does it, however, it does shift into the gear softer but didn't fix the delay or the hitting hard when it did finally go into 3rd.
After being forced to drive it that way I have since determined that what it happening is it is coming out of 2nd with a second and half pause and then shifting into 3rd, the hard shift comes in to play because during the delay the torque convertor is locking up making it a direct drive like popping the clutch on a standard!!!
I just swapped out the sol pack and I heard from a youtube video that the bolt next to the 2-3 upshift valve on the valve body could be to tight and making a sticky valve, so I re-torqued all the bolts and nuts put all back together and test drive proved to be worse, I now have same issue in all upshifts. all hit hard now, I am at a loss and don't know where to go from here, I can only imaging the sol pack is causing this but I have yet put my org one back in to see... oh and I found two bolts on the accumulator stripped and found one non torqued bolt on the main valve body!!
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I have been having an issue with my 4-5 gear shift under hard acceleration and know that a rebuild is due soon but I was wondering if any high performance kit available with all the clutches and friction discs needed to rebuild.
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It's happened to me the last 3 times I've taken my truck out and drove through some deep snow. I have a hard time shifting the transmission from drive to park. The snow must get packed up under the truck near the shift linkages.
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I need to replace the cable on my gear shift indicator. Of course you can't just replace the cable. I have even looked on you tube and not found anything. I don't know if maybe I am using the wrong search terms or not.
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i bought a f250, i rebuilt the 7.3 after installing it the transmission isn't shifting correctly. Reverse perfect, 1st and shifts to 2nd great. wont go into 3rd. i replaced the 2 sensors on the transmission, i replaces the sensor on the 3rd member. the speedometer works but not correctly, i can unplug the sensor on the front of transmission and it shifts into 3rd. but when i plug it back it doesn't. no codes. could it be the ecm?
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Well, I think my clutch is falling apart. I am hearing an intermittent nasty noise coming from somewhere in the bell housing/oil pan area. It comes and goes, but seems to be more frequent lately. It sounds like a dryer that somebody threw a pair of sneakers and some rocks in; with a metallic clunking noise of something being "churned" around. As I said, sounds almost exactly like the dryer thing.
The clutch does not seem to be slipping, but I do occasionally have difficulty getting it into gear at a stop. I'm guessing that the clutch disc has thrown a hub spring, and its rattling around in the bell housing. Assuming I need a clutch; which I think I do, I need selecting one. I have no history on the clutch or flywheel, so I will assume that I need a new flywheel to match whatever clutch I get.
I can't get a stock replacement, due to the injectors/chip/etc.... I would estimate I am making about 350hp/700ft-lbs. I don't tow currently, but I may pull a car trailer in the future. I DO haul heavy loads in the bed (4,000lbs) on a regular basis. I also drive/shift aggressively, as well as shifting quickly. While I spend a decent amount of time on the highway, I also do a lot of stop and go stuck in traffic driving; so smooth engagement is important. So, no ceramic/ceramic in/out type clutches.
I do NOT want a South Bend. I don't want a super soft pedal. Also, the whole pedal-sticking-to-the-floor thing they mention is unacceptable. Personally, I think they should be ashamed of themselves for putting out a product with such an obvious unsafe design/engineering flaw, and then try to explain it away as "normal". Nope. They need to go back to the drawing board and fix that. As I said, it constitutes a serious safety hazard.
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Problems with my 2001 F250 4r100 transmission. Transmission will only shift to 2nd gear when throttle is feathered at @2500 rpm. All other gears shift perfectly. This problem is consistent.
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Well I've been towing for almost 150,000 miles with a 2012 6.7 Lariat 4 wheel drive. Things have been going pretty well with the truck. I noticed some sluggish and indecisive type shifts early on but now I'm worried. I depend on this truck for pulling a horse trailer all over the country and Canada. Just recently I've been getting a hard shift or a thump or a clunk when shifting up or down in to second gear. I'm at about 152,000 miles and did a hot flush with LV ATF at about 148,000 miles. Should I worry or keep running?
I have a 97' PSD I'm thinking of giving a nice paint job and a flat bed but am reluctant to do so due to financial concerns and the fact that some folks may not want to see me pull up in an old truck no matter how nice it looks. My tranny temps have been stating under 200F and I really keep an eye on the temps when running up and down the hills while towing. The trailer is a 35' Gooseneck with a max GVRW or 14,000 pounds. Should I wait for the tranny to grenade and then drop in a built tranny and if so who's building these tranny's stronger than stock? Long time no see but this site has always been my go to for all my Ford truck questions, upgrades, etc.
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I have a 4r100 on in a 99 7.3 4x4. The shifting problem I have appears to be intermittant. it seems loose after warm up especially at the 4th shift overdrive and passing gear. possibly due to low presures ? sometimes (lately more often than not) hunts back and forth between 4th and o.d when passing or hill climbing. Under normal driving it shifts somewhat firm with 4th being an exeption.I have changed my crank position sensor filters and fluids which had turned dark and improved slightly. When I pulled the pan and replaced the filter the pan was spotless. No residue or signs of plates or debris. There is about 100,000 miles on the tranny and 350,000 on the truck. Questions: Is there a tcm for this transmission and if so could it cause these problems? I'm considering a purchase of an unlocked 1705 superchip to change the shifting but unsure if this will work for my issues...
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Seems like I have an issue every other week of driving my truck. Today I arrived at work and attempted to shift into park but it wouldn't go. I went to tighten the bolts and after tightening it still wouldn't work. So I tried tightening them again and the top of the top bolt broke off. So I took a nut and a lock washer and put it on the other side (was very hard) and got it tightened best I can. It looks tightened pretty good but I still can't shift into park. Maybe the bushing for that piece are bad? I have no clue where to go from here or what I need or even if putting a nut on the bolt works.
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Won't shift into park, Checked the two bolts and they were tight. Ended up having a rock wedged behind shift lever on the transmission.
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We have a 2002 excursion. I have replaced the 4x4 selector switch on the dash as well as the front hubs they are now the warn premium hubs and the transfer case shift motor all part are ford all but the hubs. My question is it will not shift from 2 hi to 4 hi to 4 low, I have done all the right things that the book says to do, put vic in neutral keep foot on break, switch selector switch to 4x4 or 2 or low and it will not shift. When the transfer case shift motor was off i put the truck back in 2 wheel drive by hand with a wrench and it moves free no binding what else could it be the fuse under the steering wheel is good and new parts are good as well...
4x4 2002 excursion limited 7.3 only mod is cold air intake....
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I have a 2000 F150 5.4l 4x4. When I am going over 50 on the highway and I am in OD, if I let off the gas a couple of seconds later it feels as though the brakes come on because the truck slow down so drastically and when I give it a little gas it slams into gear. It feels as like there is a "gap" where nothing is engaged before it slams back in. This is a rebuilt tranny with less than 7K miles on it. I took it back once and they said it was the motor mounts. I had those replaced and still the same problem. I replaced the spark plugs 6K miles ago and the COPs 3K ago. There is 170K on the truck. I only drive about 8K miles a year.
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I have a 1999 ford ranger 4x4 with automatic 5r55e and it had problems shifting smoothly into third gear. I changes the valve body gaskets and the (rooster comb) detent lever. Now it shifts very hard and has on first second and passing gear.
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Iam looking at a 2000 7.3 Powerstroke that has some problems first it is hard to start cranks like it has a dead cyl. Second after starting it has no power not even enough to move. At first it would only run if held wide open but once it warmed up it would idle and rev and move but barely still had a miss. The weird thing is it did not smoke blue-black or white also no strong smell of diesel and no smell of oil at all. The truck has 230ish miles and there are no maintenance records.air filter was new.
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I've got an E99 powerstroke. Recently it's been getting hard to steer, if not impossible. When I'm parked i can't turn the wheel and it gets better if i Rev the engine up, driving is usually ok and going around corners. It's just low speed, low rpm that it won't.
Also every once in a while when braking it feels like i lose all power brakes. The pedal goes to the floor and the brakes let go, then i can feel the pedal pump back up and i get a good feeling brake pedal again that actually stops well. All this happens within about a seconds time. But the steering is by far the worst.
I just did the power steering flush with atf and it didn't work. I'm thinking i need a new power steering pump, but want to ask here first to make sure. The truck has 290,000 on it, and it never has been replaced to my knowledge. I bought the truck with 147,000 however so it may have been done before that.
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I drive a new to me 2005 F350, he has a 2001 F350. While we were talking he said he didn't think his pickup had the power it should have. He pulls a 5th wheel camper that weighs around 8000 pounds fully loaded. He said it takes a couple of miles to get to 55 mph, and it is hard to hold the speed. It doesn't have the power it did when he first got it last year. He was told that a diesel is slow getting started. He rode with me in mine, when I dropped it about half throttle to pass a slow car he said he could tell mine had way more power.
His check engine light is not on, it starts good both when hot and when cold. It runs smooth, no miss as far as I can tell listening to it. What are some common issues that could cause this? He did just change the oil and fuel filters, not sure about the air filter. He said the power loss came before he serviced the engine, and did not improve after the fuel filter change. Where to start? He was also told to check the filter inside of his fuel tank, so he is getting ready to drop his tank.
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I've had a shifter-related short on my instrument panel and stereo lights for close to two years now, and it finally got so bad I had to dig in and decided to proactively replace the shift tube while I was digging in. After all, the existing one had 290K miles on it. Although the lighting issue drove me to replace the shifter tube in hopes of finding a damaged wire, but this issue has now been moved to a separate thread [URL] ...... The remainder of this thread deals with my difficulty with the new hardware.
So, I compiled all the info I could find on replacing the shifter tube and did the replacement on Saturday (Dorman shifter tube kit from O-Reilly's). The Dorman kit was fine, mechanically, and the parts fit together well. I did, however, have to smooth out some burrs and sharp machining edges where the new nylon bushings go just to prevent premature wear on them from the sub par machining cleanup a the Dorman manufacturer. I also inspected all of the wiring harnesses and connectors carefully, but could not find any evidence of a shorted wire anywhere.
Results... Shifter Movement: Overall, the shift movements are much more secure and smooth as butter, even though the shift arm itself still has slop in it where it gets pinned into the tube housing.
Now that it's all together, though, I can no longer shift down into 1st gear, and getting it into Park to release the key is tedious. I uninstalled and reinstalled the rear shifter bracket three times (the one which is typically related to not being able to get into Park and 1st). I carefully made sure that it was tight and completely flat against the rear of the shift tube each time. I just cannot tell why getting into Park is tougher than it used to be, nor can I find a physical barrier preventing it from getting it into the 1st gear position.
So here are my questions:
1. The steering column mounting flanges have some adjustment slop around the two rear mounting bolts, and the front two bolts also have minimal "adjustment" capability. Is ti possible that my entire shift positioning problem is due to not having the steering column physically mounted in the right alignment and that is restricting motion on the gear shift flex shaft?
2. If the answer to #1 above is "no", then what else do I need to be looking for to resolve this limited shifter movement?
3. There is a solenoid switch at the rear of the shift tube... is it possible that this is going out? I honestly do not suspect it because I have no trouble starting the truck when in Park, but I have not yet verified the effect of being in "R" on whether or not my backup lights come on.
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2001 F250 7.3 - warn manual hubs.. However, the wife has been driving the truck and I don't know how often she has cycled 4WD.
Basically if you choose 4WD hi it doesn't light up to indicate that it has engaged, if you drive for a couple of minutes slowly then eventually it drops in - not much use if you're already stuck. It will then select 4Lo. Coming out of 4Lo to 4Hi or 2WD is painfully slow - like 5-6 minutes before the dash light goes out for 2WD.
I was thinking maybe the electric motor for the transfer case - unless it is the transfer case dying.
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My e99 f250 has been getting harder and harder to start over the last year.
I think one of my batteries is dying or dead but it still cranks fast while it does.
For instance when I tried starting today it seemed to crank just like normal but their was some relay clicking inside the cab that was abnormal.
My understanding is aside from cranking no power is required to start the motor? what if the dead battery is taking some cranking amps from the good battery preventing the computer from getting juice?
would the truck throw a code if it was a glow plug?
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