Ford 7.3L Power Stroke (1999-2003) :: Dipstick Flange Nut Came Loose?


Sep 6, 2017

Heading back up to get the last load of antique tractors from the show and something seemed funny. 2 miles later turn into a side Road less power. Pull over. Oil everywhere. Shut it down. Nut completely unthreaded.

Get it on and tighten as best I could with a pair of channel locks one size too small. Dump in a gallon of oil. Now it is just on the stick. Start it and sounds good. Still leaking.

Called a buddy to see if he can get me. Yep sure but his wife is not happy. Something about him going to Texas at 7 am for work for a week..... Give him directions hoping he makes it since he has no sense of direction.

Obs 7.3 stops. Talk to him. He doesn't have anything better for tools on him but lives a mile down the road. Drop the trailer on the side of the road. Drive to his farm and got some better fitting pliers. Either I got too heavy handed or I cross threaded it. Stripped the nut. The flange threads look good.

Drive back to the trailer and sit intersection so my buddy doesn't miss it. Hook my trailer to his truck and get mine loaded. In the end it turned out as best as it probably could have. Pictures to follow when the sun comes up. Time to read up on the dipstick flange. Hoping a new nut and o-rings will fix it.

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Today, noticing another dribble of a leak coming through the RTV down the pan. I'm thinking the flange is bent and not keeping that o-ring sealed against the pan. I'm going to try to apply some additional RTV at the leak spot. If this doesn't work? Is that Strictly Diesel adapter really worth that kind of dough? Is pushing the OEM adapter into the pan really acceptable? Any other options?

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I've done some searching and have yet to find a whole lot of anything on how to insert it back into its space from the engine bay, is it even reasonably doable?

Haven't asked a dealer what their price is to fix it, but I'm sure it will be astronomical so I'd rather try to remedy this on my own if possible, though I am currently at school so my access to tools and work space is relatively limited.

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Ford 7.3L Power Stroke (1999-2003) :: Power Stroke Malfunction - In Reverse / With Lights On Engine Shut Off

Last November I forgot to plug my truck in and it got down to 0, my girlfriend tried unsuccessfully to jump start it. When I got home I jumped it and got it running. I took it down to a heated shop to troubleshoot the glow plug circuit. I discovered it was not getting 12v to the glow plug relay. Also I started it and tried to back it up in the shop, when put in reverse it killed the engine, not lugged it down it was like you shut the switch off.

Also I discovered if you turn the lights on it kills the engine immediately. It will not crank with the lights on either. So far I have replaced the computer,ignition switch,batteries, and cam positioning sensor. Now comes the weird part!! I decided to get it running and pull the bulbs out of the back up lights I pulled the drivers bulb first then the passengers side bulb. When I pulled the passengers side bulb it killed the engine.

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I am still failing to appropriately diagnose the problem(s) with my '03 Ford E-350 7.3L Powerstroke. This van has only 69,000 miles on it. A week or two back (just a few days back in work time) it suddenly went from running perfectly smooth, clean and wonderful to this:

- Zero power. Putting the van in gear and flooring the engine causes lots more smoke not nearly any rev of the engine and just a crawl forward.

- Lots of smoke out the back exhaust, whitish. I cannot discern wether it smells like diesel or oil (because I'm ignorant here), but the smell is very strong.

- After warming up and idling ~ 15 min I check under the coolant cap and see no signs of bubbling or disruption (from opening the cap in the coolant tank).

- After warming up there are no warning lights visible on the dash, and I don't have a computer to read codes (if there are any to read).

- I replaced the turbo up-pipes which had a visible leak previously. This did not hurt the symptoms, though no more visual leaks under the dog house.

- I thought maybe I put gasoline instead of diesel in the truck, not so.

- To do the above test I had to use the fuel pump to get gas out the tank to test. I hijacked the fuel pump output and turned the car on a few times to get gas out to a tank. The pump seemed to work just fine.

This was all very sudden which is perplexing, and, in use, the van was previously an ambulette and in my few miles with it (maybe 200-300 only) use was extremely light for such an engine/van, just driving around doing errands. I am not sure if this is relevant (no one has suggested so, yet) but before all this happened I uninstalled the rear HVAC that came with the van when I bought it. The AC lines were sealed under the hood. The coolant line was returned at the doghouse (you can see this at the beginning of the video).

At the moment the van has no power to go anywhere. I have not yet checked the CPS or IPC sensors, and understand this might be the next route in standard troubleshooting?

2003 Ford E 350 7.3L Trouble - YouTube....

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