Ford 7.3L Power Stroke (1999-2003) :: Exhaust Rubbing Trans Cooler Line - Fix?


Dec 30, 2015

So changing the oil in my truck the other day, I noticed the exhaust clamp at the union between my down pipe and first section of my exhaust has been rubbing the trans cooler line and there's a Nick in the granny pan. Lookin at the rubber grommet on the hanger, its stretched tight and looks like the exhaust has shifted over. What could have done this or possible fixes?right by now it's got a gob of high temp silicone acting as a stand off. Don't wanna put the new line in until I have the situation remedied.

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Ford 7.3L Power Stroke (1999-2003) :: How To Remove Transmission Cooler Line

As explained in the photo annotations, I can't figure out how to remove this line from the radiator so I can remove the radiator for cleaning.

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Ford 7.3L Power Stroke (1999-2003) :: F250 - Transmission Cooler Line Leaking?

I bought a 2003 F250 7.3 Powerstroke from a buddy of mine with 99,500 miles. It is a former Michigan truck and has some significant rust issues. Oil pan and drivers door will need to be replaced in the not too distant future. And probably bed rails later too.

In any case, I noticed a puddle of tranny fluid on the driveway when I got home today. The passenger side line at the fitting into the bottom of the radiator has corroded through. The fitting into the radiator is pretty rusty, and the line fitting is darn near destroyed. The line itself actually has a hole in it.

I see the same part numbers on different sites with different descriptions. Driver side here, passenger side there, inlet here, outlet there. For the same number.

As near as I can tell, Dorman number 624-059 is the outlet line from the tranny to the passenger side radiator fitting, and should be the part I need. Correct? Dorman 624-058 seems to be the line from the OTA auxiliary cooler and back to the tranny. What I cant find is the line from driver side radiator to the OTA cooler. That fitting is corroded bad too, and I may as well do both of them.

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Ford Excursion :: Trans Line To The Cooler Leaking Fluid

This line is rusted out on my V10 and leaking fluid.

How hard/expensive is this to fix?

I'm in the middle of doing my exhaust manifolds right now, so I'm hoping it's a simple bolt-on fix.

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Ford F-150 - 1997-2003 :: 2002 - Power Steering Cooler Line Leaking

I have 2002 F150 5.4L gas 4X4 Lariat FX4. Last winter when it got to -30C here in Manitoba one of the lines near the power steering cooler began to leak. I had just bought this truck and upon investigating found that the original line had been replaced and reattached with hose clamps. I had this "farmer fix" redone but then this winter when it hit -30C it blew apart. Obviously something happened to this line before I got it, so I am curious if there is an issue with these power steering cooler lines when it gets really cold. Should I just get factory lines installed and hope for the best?

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Ford Super Duty (1999-2016) :: 2007 - Tranny Cooler Line Is Return Line?

Have a 2007 V10 and I want to put in a Magnafine tranny filter. Instructions say to plumb it in to the return line. Which one is this, top or bottom?

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Ford 7.3L Power Stroke (1999-2003) :: Oil Cooler Cause Shut Off?

My coolant bottle, as well as my entire engine compartment, is full of oil. The truck won't run. It will make ICP when I first crank it but then it goes away. I have the orings and gaskets to do the oil cooler, it is there any chance there's something else that caused this? Anyway to diagnose the oil cooler before I disassemble?

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Ford F-150 - 1997-2003 :: 1999 - Transmission Cooler - Trans Fluid Dark?

I pull a 23 ft travel trailer with my 99 f150 4.6l and so I decided I needed a trans cooler just to be safe towing in the dead of summer. I got a few quotes for right under 300. I couldn't justify the labor cost considering the cooler was under 100. So I made up my mind and decided to do it myself. I watched a bunch of videos for other makes and models but couldn't find nothing on my particular model year truck. I finished it today and I realized that my transmission fluid fluid is very dark. I have never serviced the transmission ever not even a drain and refill. I am going on my trip in about 7 days, and was wondering if I should even mess with anything to do with the transmission fluid. I put about a half quart of new fluid to top it off after the install of the transcooler but now I am worried that my transmission may not be in the best shape. Truck shifts fine as far as I concerned and acceleration is ok, so I am hesitant to do anything to it.

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Ford Super Duty (1999-2016) :: Power Steering Cooler Line Blown / Loss Of Fluid

I blew a power steering cooler line yesterday and lost a bit of fluid. Removed and replaced the line, consequently losing most of the fluid in the system (during line replacement). Re-filled the system and now i have great power steering when driving but none at idle. If I bring my RPMs up about 150-200. I get it back in full force. Could my PS pump be on the way out or might this just be air in the system?

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Ford 7.3L Power Stroke (1999-2003) :: Oil In Coolant And Cooler Leaking From Front Side

I've had my early 99 f350 7.3L for a lil while now. Starting to see few problems surfacing. while doing my weekly fluid levels found oil in coolant and after looking around found oil covering bottom of driver side engine. As far as i can see it looks like oil cooler leaking from front side.. Should i just replace oil cooler or rebuild?

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Ford 7.3L Power Stroke (1999-2003) :: Oil Cooler - Tight Block Heater Plug?

Doing oil cooler. Block heater plug is very tight. Is it reversed threaten?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - Leak In Inter Cooler System

I have a leak in my inter-cooler system. I have replaced all the hoses. Is there a reason I should not pressure test the system with 20psi? 2001 F350 7.3 turbo

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Ford 7.3L Power Stroke (1999-2003) :: Power Steering Line / Noise Reduction

Ever since i bought my truck i have had a bad power steering whine. Replaced the pump and its still there. I got the truck in 2006 and think i replaced the pump in 08 maybe. Anyway I've purged, bleed, changed the fluid. Pulled a vacuum on it and still no luck. So I've just dealt with it for 11 years.

Well i can remember reading something somewhere about ford up-dating or redesigning one of the power steering lines that was causing this noise.

My father inlaw just bought a 02 and its so pleasant not to hear that when riding in his truck. It made me want to investigate the matter. SO if its as simple as a updated line I'm buying one asap. He got rid of his Chevy because of the reliability I've gotten out of mine.

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Ford 7.3L Power Stroke (1999-2003) :: High Pressure Power Steering Line Blown?

I just replaced my 3rd HP power steering line last night( 3rd in 300K, always blows the same point....fitting comes apart where it attaches to the pump.

I'll start, mine have gone about 100K plus or minus 10K, almost thinking about making it a 100K maintenance item.

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Ford Super Duty (1999-2016) :: 2003 F250 - Tire Rubbing Front Brake Line

I noticed yesterday that my tire on the driver's side has rubbed a flat spot on the rubber brake hose. I bent the metal tubing so that it doesn't rub any more, but should this be of great concern? Obviously I'd hate for it to rupture, but it looks as though it's not too bad.

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Ford 7.3L Power Stroke (1999-2003) :: Front Tires Started Rubbing

About two weeks ago my front tires started rubbing. I've been running the same size tires as long as I've owned this truck, and the PO ran the same size too. The rub is more noticeable when turning up an incline, but I've heard/felt the run on flat ground too. What would cause this "out of the blue"? Are my springs wearing out? FYI...I replaced the shocks less than a year ago, and bought the tires in March.

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Ford 7.3L Power Stroke (1999-2003) :: Rear Fuel Line Removal?

Having trouble figuring out how to remove the rear fuel line from the fuel pump. Doesn't seem to be the type that uses the quick disconnect tool like the front line does.

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Ford 7.3L Power Stroke (1999-2003) :: Brake Line Schematic Diagram?

Working on putting this project back together and cant find my notes when I pulled it apart last year. Any schematic or picture of their brake lines from the master cylinder to the rabs or front brakes? Better yet, which port on the master cylinder goes to what axle?

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Ford 7.3L Power Stroke (1999-2003) :: Extended Pitman Arm Rubbing When Turning Left

I have a 2001 F350 7.3 with a 6" lift..I have a extended pitman arm for the lift and I have just noticed that it is rubbing when I do a left turn....

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Doors Rubbing / Rattling Over Bump?

I have a 2000 F250 super cab and the doors rattle going over bumps. I've seen the weather stripping mod and intend to do this but my drivers side doors are touching at the top. Would this indicate that the busings are shot? With the doors open, when I lift on the outer edge there is no movement in the hinge area. The drives door and drivers side back door actually touch and rub at the top. Any pointers?

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Ford 7.3L Power Stroke (1999-2003) :: Return Line Leaking At Fuel Bowl

New to me early 99 (4/98) f350 7.3 6 speed. Truck started acting up a few days after I bought it. Return line at fuel bowl was leaking, so started there and found a bad seal on the Fpr (unrelated to the fuel leak due to disentegrated compression sleeve). Fast forward through a bunch of parts swapping that still resulted in miserable lift pump pressure readings, I pull the sending unit out of the tank, expecting to find a plugged screen.

Well, there was in fact a plugged screen... Attached to the bottom of an in-tank pump. How did that get there?!? Everything I've read says there should only be a pickup tube??? Should I get a new sending unit from a junkyard and do the hutch mod or???

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