Ford 7.3L Power Stroke (1999-2003) :: Leaking Power Steering Under The Wheel Arch On The Driver Side


Dec 30, 2016

Initially had indications of a leak under the wheel arch on the drivers side.

About 3-4 months back replaced both PS lines and the leak stopped - briefly (maybe a couple a weeks).

Now the leak is back, but what's interesting is I lose more ATF fluid on a single long haul run than I do running round town for 3 weeks. I can't work out where the leak is coming from to identify what else to replace - short of just buying a pump and reservoir and replacing them as I've already done the hoses.

My turbo cooler pipe was hard up against the old PS pipe where it entered the side of the reservoir until I did the replacement hoses. Now I have it out the way but I'm wondering if it's caused some unseen wear or damage.

If I just do the pump to see if that works are the reman units any good out of Autozone or O'reilly's?

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Ford 7.3L Power Stroke (1999-2003) :: Oil Leaking From Driver Side Exhaust Manifold At Junction With Up-Pipe

I had a fuel starvation problem because Ford painted the inside of the fuel tank and the paint was coming off and clogging the filters and because I foolishly drove it I now have white smoke spewing out of the tail pipe and an engine miss.

I also explained that I thought that the white smoke did not smell sweet like antifreeze, but rather like diesel. (Hoping that a head gasket replacement is not required.)

I am in the middle of doing the Hutch Mod with frame-mounted Racor PS120-2 jar-type screen pre-pump filter and shortening my previous Harpoon Mod and paint stripping and powerwashing the inside of my tank. Next I plan to move on toward the engine issue.

This evening I was under the van with a flashlight and I noticed that there was a black liquid of some sort at the driver's side exhaust manifold where it joins the up-pipe. At first I was afraid to touch it fearing that it would be carbon-sooted water, but it felt and tasted like carbon-sooted diesel.

And since I haven't started the engine in two weeks and it has been routinely near or over 100F in Sacramento, water would have likely evaporated days ago.

Does it make sense if the fuel starvation problem caused an injector nozzle or its cup to crack or to stick open or to otherwise spew unburnt fuel into the exhaust manifold which would cause the white smoke? Obviously, the unburnt fuel must get from the affected cylinder(s) to the tail pipe somehow, which likely means out the exhaust valve, through the exhaust manifold to the up-pipe and through the turbo to the exhaust pipe and finally to the tail pipe.

See pictures at my CP. I can't figure out how to attach them or put them inline here because it still says I can't do attachments.

What is my next move? Remove the driver's side valve cover? If so, what should I look for, etc.?

2002 E350 extended body van 7.3 diesel auto trans converted to 4x4 (bought new)

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Ford 7.3L Power Stroke (1999-2003) :: Hose Seal Leaking At Power Steering Pump

Looking for a write-up on replacing the seals on the hose that leaks at the power steering pump? I replace them once but may of over tightened them. I pour in atf and see it dripping on drivers side of power steering pump. Can I just use regular o rings?

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Ford 7.3L Power Stroke (1999-2003) :: F350 Lost Power - Fuse Panel Under Steering Wheel Shorting Out

So I have a 1999.5 F350 diesel and the fuse panel under the steering wheel is acting up. I was driving my truck home the other night and I lost power and my truck shut off. I have had a problem in the past with the #30- 30 amp fuse ( controls the PCM and glow plugs from my understanding) that is under the steering wheel, I replaced the fuse and everything started working normally again. Until the other night when my truck shut off, so I replaced the fuse the truck drove again for 20 feet died again, I was able to hold the #30 fuse and allow my truck to start up again but would eventually killed the PCM and shut off again and would not start up due to what I believe the fuse location shorting it out and killing the power to the PCM preventing me from starting it up again.

I had my truck towed home and charged the battery and it started up fine the next morning. If I push on the #30 fuse my truck the shorts out and kills the power, I do not know if this is normal? The fuse is sitting loose in the fuse holder is there anyway making it fit tighter to prevent it from being so loose? I have read every other post online about the problems and tried everything they have recommended but still can not figure out what was wrong with my truck. I disconnected the fuel filter heater, and also the wastegate solenoid to see if that would prevent the truck from shorting out if I pushed the fuse it did not work.

What the problem could be causing the #30 - 30 amp fuse to be shorting out preventing everything from working? Or how to test the fuse panel and all the relays?

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Ford 7.3L Power Stroke (1999-2003) :: Steering Wheel Too Spongy?

I can take one finger and spin my steering wheel full left and right. There is no Resistance at all. Very scary to drive. Would it be the steering box. I am supposed to be at a military school tomorrow need to fix asap.

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Leaking From Passenger Side Of Engine?

2003 Excursion 7.3

There is fuel leaking from somewhere on the passenger side of the engine.

What things should I be looking for? I'm thinking injector? Is it easy to identify and replace?

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Ford 7.3L Power Stroke (1999-2003) :: Oil In Coolant And Cooler Leaking From Front Side

I've had my early 99 f350 7.3L for a lil while now. Starting to see few problems surfacing. while doing my weekly fluid levels found oil in coolant and after looking around found oil covering bottom of driver side engine. As far as i can see it looks like oil cooler leaking from front side.. Should i just replace oil cooler or rebuild?

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Ford 7.3L Power Stroke (1999-2003) :: Airbag / Steering Wheel Removal

Having searched I believe that I need to remove two torx screws from the back of the wheel to remove the air bag. These have that damned protrusion in the middle so I'll have to find and buy a torx driver just for that job. What size is it?

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Ford 7.3L Power Stroke (1999-2003) :: F250 - Steering Wheel Really Loose

Just bought a 1999 F250 7.3 cab and a half standard 266k miles. The steering wheel is really loose. Not loose as in turning the wheel to turn the tires but like moment up and down and side to side. Are there bearings to replace?

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Ford 6.0L Power Stroke Diesel :: Power Steering Lines Has Been Rubbing On Top Of Driver Side Front Shock Mount

Well about 4 days after my HPOP replacement, the ol Ford is at it again. Apparently, one of my power steering lines has been rubbing on the top of my driver side front shock mount. It let loose in a giant black plume of black smoke and grinding gears as I was pulling into the corner store. Limped her home and inspected it. From what I see, its not a terribly expensive hose and shouldn't be too terrible to replace. One thing after the other [URL] .....

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Ford 7.3L Power Stroke (1999-2003) :: Different Battery Box For Driver Side?

Is there a different battery box or better battery holder for the driver side without all the air filter housing stuff. I had an AFE Big boost filter and when I modified the stock battery box it still had the bottom section of the air filter compartment well after about 4-5 years I was cleaning the filter today and there was a hole rubbed in the filter from moving around and the pre filter is getting holes wore through it. So I cut the air box part off so now the filter will sit on the fiberglass stuff on the fender well. I ordered a couple of the new Blue Donaldsons from RiffRaff to replace the Big Boost filter. The modified filter box looks kinda like a hack job because all I had was a cut off wheel and the plastic got hot and now I have melted buggers all over it. I thought I saw somethin a long time ago about a battery holder out of a van that was just the bottom plate but can't find it anywhere now.

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Ford 7.3L Power Stroke (1999-2003) :: Oil Leaks - Lots Of Slop While Turning Steering Wheel?

Steering wise, it seems very likely that I'm due for a steering box. Lots of slop when I turned the wheels back and forth. Also, as per the seller, it seems like the the wheel bearings and ball joints are in good shape.

The sway bar end link bushings are smoked, so those need replacing. As for oil leaks. I'm thinking it would be best to pull the motor. It looks like this engine has had the pan off, but I do believe I have a front pain leak. The crank case breather is going into the intake which is annoying. And I believe the intercooler is full of oil, explaining the mystery oil leak by the passenger side intercooler boot.

Couldn't see any oil in the valley of the motor but I see oil coming down the down pipe of the exhaust, out the bell housing of the motor and dripping from a weep hole maybe 8 inches down the transmission as well? Seeing as to how I'm not sure what clutch I have, it make sense to pull the trans. And If I have the dreaded oil pan leak and a intercooler full of oil, why not just pull the motor? I'd also like to trim out the front panel for 05+ head lights and clean up the wiring on this thing. Found a cheesy electric compressor for a small horn. Sounds like a clown horn, no kidding.

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Ford 7.3L Power Stroke (1999-2003) :: Steering Wheel Wouldn't Return But Had To Bring It Back

Just recently i have noticed my truck acting up. the other day at about 10 to 20 mph i made a 90 degree turn and noticed my steering wheel wouldn't return but i had to bring it back. than this morning the same thing happened. I made a 90 degree left hand turn and it happened again. the truck wanted to keep going left but i kept turning right. it almost feels like my power steering pump is going out. The pump was changed about 4 years 90k miles ago. I'm curious to see what others have to say. What could it be????

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Ford 7.3L Power Stroke (1999-2003) :: Oil Leak Near Driver Side Up Pipe

Small oil leak looks like coming down by drivers side up pipe. I don't think it's the turbo o rings. Better not be. But could be I guess. Anyways. It runs down somewhere by the up pipe down onto transmission. I'm not loosing tremendous oil or anything.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Oil Leak From Driver Side?

I have a '02 7.3 that has developed a severe oil leak in what seems to be a small line that runs from the drivers side head to the HPOP on the passengers side.

it seems to be leaking at the braket that secures it to the head on the drivers side.

what is this line called and where can i find one A.S.A.P?

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Ford 7.3L Power Stroke (1999-2003) :: Driver Side Key Lock Recessed?

'99 F250 SuperDuty. Tumbler is recessed and the key slot is horizontal rather than vertical. I suspect the spring fingered clip has fallen off.

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Ford 7.3L Power Stroke (1999-2003) :: Drip Leak On The Driver Side

It is still a drip, but is getting worse, for several weeks. May be power steering fluid. I have not found the source. I think it is after the truck has run and has fluids operating under pressure.

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Ford 7.3L Power Stroke (1999-2003) :: Passenger Side Wheel Bearing Is Going Out

My passenger side wheel bearing is going out. I had a local company replace it under extended warranty 7 years and 90k miles back. I think I have gotten pretty good life out of it. I think it was from Napa but not positive. I try to grease then once a year but I'm not always successful.

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Ford 7.3L Power Stroke (1999-2003) :: Steering Pull To Both Side When Braking

I am having problems with my steering being all over the place. I noticed it at first when braking. It would pull to both sides. At a stop light holding the brakes my steering would randomly pull. I replaced the power steering pump. It didn't fix it. Now just driving it pulls all over. I was thinking steering box?

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Ford 7.3L Power Stroke (1999-2003) :: Whine From Steering Wheel When Turning / Brake Pedal Is Mushy

2001 F350 XL... Fitting on PS pump broke and I lost PS and PB with fluid everywhere. Replaced the hose with a new one from Autozone and I have no noticeable leaks.

I know I lost more than a quart but I could only add less than a quart (Mobil 1 Synthetic ATF). I'm also getting a whine from the steering wheel when I turn stop to stop. The power steering is back and there are no leaks (that I see) but the brake pedal is mushy. I've pumped and turned stop to stop for a while. Do I have to bleed the system like I'm doing a fluid flush? I hate to waste the synthetic fluid that I changed about two years ago.

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Ford 7.3L Power Stroke (1999-2003) :: Front Wheel Making Screeching Noise - Lost All Steering?

Ok, so I leave the fire station this morning headed home and my steering felt weird. About 1/2 mile from home I hit a bump and my drivers side front wheel started making a screeching noise. I stopped and looked out the window and it appeared fine. I limped home and as I pull in the driveway, I lost all my steering. I look under the truck and this is what I found.

Not sure what to do. This is my daily driver and neither of my 2 mechanic friends will answer their phones.

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