Ford 7.3L Power Stroke (1999-2003) :: Oil Pan Drain Plug Leak?


Jun 10, 2017

I tried a steel with rubber insert washer, but it still leaks. I might have overtightened or something. It seemed good for a while. Who has a solution for this leak?

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Ford 7.3L Power Stroke (1999-2003) :: Radiator Drain Plug Broken

I broke my radiator drain plug got a replacement but how does the stock one come out? Is there a clip or something?

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Bowel Drain Delete Or Plug Up?

My fuel bowel drain valve is leaking again. I plan to do the hutch mod in the next month or so. Have the kit already. So I can't do the fuel bowel delete yet. it seems one of the mount holes for the drain Valve is stripped. The top rh screw won't snug up. I swapped out the orings and it still leaks. I'm sure it's from that screw. So I'm thinking about a flange bolt and an oring from the inside of the fuel bowel. It's going to be a temporary fix.

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Ford 7.3L Power Stroke (1999-2003) :: 0 Oil Pressure At Idle And Metal Shavings On Drain Plug

Here is what's going on. A few days ago I noticed my oil pressure gauge drop and come back up as I was shifting from reverse to drive. Then a few days later on my way home from work I noticed that when the truck was warmed up and I was stopped at idle the oil pressure gauge would drop to zero and the oil pressure light would come on.. Once I gave it throttle the pressure gauge would go back to normal. After researching for the night the next morning I started the truck cold (around 35 degrees) and watched the oil pressure gauge. It was fine until the temperature came up then once I hit the brake to stop the high idle the gauge dropped to 0 and the oil pressure light came on. If I gave it any throttle the oil pressure would come up to normal but soon as I let off the pressure would drop off again.

I drained the oil, removed the oil cooler, and checked the oil pressure regulator to find it in normal operating condition. My new orings and gaskets won't be here until Monday so I cleaned up for the day. When picking up the oil drain plug I noticed quite a bit of metal shavings on it. I cut open the oil filter and found more shavings in it. Not a bunch but a few in every opening. I have read about a lot of issues where piston cooling jets fall off and cause my issues. I tried hitting the oil pan with a dead blow hammer and listening for the jet but don't hear it. This is the first time I have changed the oil since buying the truck and am wondering if it was found the last time the oil was changed and the reason for them selling the truck. I'm going to put a bore scope through the oil drain plug today and look for the piston cooling jets or anything not normal. Then when the oil cooler gaskets get here I plan to install them and a mechanical oil pressure gauge. To see what the pressure really is.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Injector Fuel Drain Plug Stripped?

I am currently doing my injectors. Just a quick question. I was trying to get the fuel rail drain plug out but it stripped, actually not on the driver side stripped. I know there is the drain plug on the back of the cylinder. If I drain that and turn the crank over by hand will that drain all the oil and fuel that has drained into the cylinder? I'm really not trying to bend a rod when I turn this thing over. It's A 2001 7.3

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Ford 7.3L Power Stroke (1999-2003) :: Leak From The Rear At Drain Valve

After checking my fuel bowl today for contaminants, I put the lid back on and then noticed a leak from the rear at drain valve. I know, I already ordered the orings. It was doing one drip about every three seconds with the truck running. However, I turned the yellow thing a couple times and the leak stopped. Not leaking right now. Maybe it wasn't shut from previous owner.

Second question.....After stopping leak and after routing my fuel drain hose, I decided to give it a try. No luck. Nothing out or drain. Based on my first fuel filter change, it may be clogged up. So, do I run wire from the bottom up? Or do I run wire from top (bowl) down? Just so you know, sucked the bowl dry with a vacuum device before I reinstalled the filter.

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Ford 7.3L Power Stroke (1999-2003) :: HPOP To Leak From Round Piece Behind Pump Next To Drain Bolt?

How common is it for the hpop to leak from the round piece behind the pump next to the drain bolt? Its on a 2000 f350 7.3.

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Ford 7.3L Power Stroke (1999-2003) :: New Fuel Bowl Drain / Water Separator Failure After 3 Weeks?

Had the ole factory fuel separator/bowl drain start leaking on me about a month back. So i ordered and installed a new one, issue fixed. Well last night the fuel leak started again, I looked everywhere and i cant see anywhere else it may be leaking at. I felt the underside of said piece and it didn't feel wet, but the valley is full of fuel.

I got in there and tightened the 4 bolts down some more, they were tight but i got a some turns on em and am hoping i either didn't tighten it down enough or they maybe backed out some. Now just gotta see if that solves the problem, again.... the replacement is a doorman, the o-rings were bigger/thicker than the factory orings on the old part, of which the o-rings were shot.

Like I said once i replaced the part the leak stopped for 3 weeks until last night. If the tightening of the bolts doesn't solve it where should I look next? I have an FRX mod but i checked all that and its dry as a bone around all the fittings by the bowl and the heads. No indications of leaks anywhere around any of the FRX assembly.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Battery Drain And Slow Crank If Sitting For Couple Of Days?

If I leave my truck sit for a couple of days, the batteries are noticeably weaker. It's fine overnight, but two nights and it's slow to crank. Three and it won't start without charging the batteries. I checked for a drain last night and found that it was drawing 1.2 amps.

That seems like a lot, no?

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Ford 6.7L Power Stroke Diesel :: Fuel Drain Valve Leak At Knob?

Just wondering if your fuel drain valve leaks at the knob when you are draining for water? I opened mine yesterday to drain it for the first time and fuel went EVERYWHERE!! Unlike the 6.4 that I was able to use a bottle to capture the fuel in, my 6.7 leaks around the knob and comes out the drain port. After some very colorful words, I got it drained and then closed. I mean, why put a drain port on it if it is going to come out around the know and soak you.

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Ford 7.3L Power Stroke (1999-2003) :: Adapt 7 Connector Plug To Aux Power?

On the back of my truck I have two plugs to operate trailer lights/brakes etc but I only use one. The one I'm not using (pictured) I'd like to adapt for aux power in the trailer to operate some IP cameras. I need to know about the pin outs of this connector and what gauge wire to use between the trailer and truck. I plan on running the 12V and ground conductors from this plug through an adapter into the trailer.

In the trailer I'll have a 1000W inverter --> UPS --> TL-WR810N Router --> TL-SG1008P POE switch --> and 4 small ip cams.

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Filter Bowl Drain Valve Replaced - Emission System Warning Light

I just changed the drain valve on the fuel filter bowl. All went well and no more leak, but now I am getting an "emission system" warning light.

After I replaced the valve, I filled the fuel bowl with diesel fuel. Was there any other priming that needed to be done (if any)? What the emission system warning light may mean?

2002 F250 7.3L 4x4.

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Golf/GTI VI :: Oil Leak From Drain Plug

I had my 10k service done at the dealership earlier this year, currently at 16.5K miles. My GTI was parked at my parents' garage for a week while I was away for travel. When I returned and went to move my car, I noticed a puddle of oil under the GTI. Since it was a sunday, there were no dealership service departments open, so I went to a quick change oil place and they told me that there is a leak at the drain plug. The tech noticed the oil was low, drained the oil and replaced the drain plug, and when they filled the oil, it immediately started leaking at the drain plug. They added teflon tape to temporarily work with the leak. I will be scheduling a service appointment at the dealer I had my 10k service done.

Have a MK6 and experienced a leak at the drain plug? Could this leak be due to the dealership service tech over tightening the drain plug at my 10k service? The quick oil change place did note that I came in with a leak from the drain plug, in case the dealership tries to blame the oil change place for the leak.

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Ford 7.3L Power Stroke (1999-2003) :: Glow Plug Change / Oil In Turbo

I'm getting ready to change the glow plugs in my dad's e99, 196k on the clock. When I pulled the air intake tubes I found some oil in the turbo:

The inlet tube also had a bunch of gunk in it too:

Does this look like it is caused by the PCVor is it a bigger issue?

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Ford 7.3L Power Stroke (1999-2003) :: Re-torque During Glow Plug Replacement?

I will be changing all the glow plugs in a few days. Should I re-torque the head bolts or anything while I am in there? Don't want to button it back up and then wish I had done something while in there.

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Ford 7.3L Power Stroke (1999-2003) :: Glow Plug Bypass With GPCM?

I've read what little information I can find about making a glow plug bypass, but everything so far applies to trucks with glow plug relays. Since mine is an Excursion I have a GPCM instead of a relay. How I might accomplish this?

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Ford 7.3L Power Stroke (1999-2003) :: Rear Plug Is Leaking On HPOP

Pretty sure my rear plug is leaking on my HPOP. It has a nylon washer under it which is different than what I have seen on all the write ups. I bought the truck with 189k on it five years ago.

I attached a photo....

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Ford 7.3L Power Stroke (1999-2003) :: Broken Glow Plug Outer Wall

Well I just "did" the glow plugs on my recently acquired 99 7.3 and while 7 came out with no problem, one of them gave me more resistance when turning than expected and then "snap". Now here is the interesting part. What actually came out is the threaded top portion of the outer wall, while the rest of the outer wall and the electrode are still in the block. I have done a lot of searching and it seems that usually the electrode detaches from the outer casing and the entire outer casing comes out with only the electrode or part of the electrode stuck in the shaft (usually due to carbon buildup or swollen tip). In this case though, the outer wall of the plug sheared in two, which seems to imply that the outer wall itself is what is stuck in the shaft and not the electrode. The attached picture hopefully explains what I am trying to say.

I can easily latch on to the end of the electrode with some vice grips, but even if I managed to get that out, I would still have the outer wall of the plug in the hole. At the moment I just screwed the threaded part back in to keep the everything from blowing out so I could crank the truck. It cranked right up and seems to run fine. My inclination is to just leave it as is and hope that 7 good glow plugs will do the job, as I have some nightmares about making things worse in trying to make them better. Any chance of the electrode falling into the cylinder if this much of the outer case is still there? How to remove stuck electrodes, etc. but none on a stuck outer casing?

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Ford 7.3L Power Stroke (1999-2003) :: Glow Plug Control Module Function?

OK, what does a glow plug control module do? The short bus I got has one on it. It looks like it fits right into the circuit without much, if any, modification. I got one with my short bus and am curious if it would be something worth adding to my pickup. So...what does it do and could I/should I install it?

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Ford 7.3L Power Stroke (1999-2003) :: Oil Cooler - Tight Block Heater Plug?

Doing oil cooler. Block heater plug is very tight. Is it reversed threaten?

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Ford 7.3L Power Stroke (1999-2003) :: 2003 F350 - Oil Leak When Parked After Running

I have a 03 F-350, 7.3L. There is a slow oil leak that only leaks after I've run the truck. In other words, it doesn't just sit and leak overnight. I'll park it after running, and the next morning I'll notice a small pool of oil, approximately 2" in diameter. The leak appears to be coming from the oil pan area. I degreased the entire oil pan area to get a better visual of where the leak is coming from. I can see oil trailing down the front of the oil pan and the rear of the oil pan. Does this sound like the gasket? Or, what else could it be? I'm praying its not as bad as I think and need to replace the gasket.

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