Ford 7.3L Power Stroke (1999-2003) :: Radiator Drain Plug Broken


Jan 20, 2017

I broke my radiator drain plug got a replacement but how does the stock one come out? Is there a clip or something?

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Nissan - Skyline :: Broken Drain Plug Inside The Radiator

Whilst flushing the radiator the drain plug snapped in half and is now inside the actual radiator. It's not screwed on the threads but inside the valley. I got a replacement plug, but I'm a little worried about that piece blocking up the flow to the engine or even worse going into the engine. Will that piece cause any damage if left or do I have to try and get it out(mission impossible)?

It's a Nissan Skyline 1990 with the RB30E engine. The lower hose is on the opposite side to the plug.

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Ford 7.3L Power Stroke (1999-2003) :: Oil Pan Drain Plug Leak?

I tried a steel with rubber insert washer, but it still leaks. I might have overtightened or something. It seemed good for a while. Who has a solution for this leak?

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Bowel Drain Delete Or Plug Up?

My fuel bowel drain valve is leaking again. I plan to do the hutch mod in the next month or so. Have the kit already. So I can't do the fuel bowel delete yet. it seems one of the mount holes for the drain Valve is stripped. The top rh screw won't snug up. I swapped out the orings and it still leaks. I'm sure it's from that screw. So I'm thinking about a flange bolt and an oring from the inside of the fuel bowel. It's going to be a temporary fix.

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Ford 7.3L Power Stroke (1999-2003) :: 0 Oil Pressure At Idle And Metal Shavings On Drain Plug

Here is what's going on. A few days ago I noticed my oil pressure gauge drop and come back up as I was shifting from reverse to drive. Then a few days later on my way home from work I noticed that when the truck was warmed up and I was stopped at idle the oil pressure gauge would drop to zero and the oil pressure light would come on.. Once I gave it throttle the pressure gauge would go back to normal. After researching for the night the next morning I started the truck cold (around 35 degrees) and watched the oil pressure gauge. It was fine until the temperature came up then once I hit the brake to stop the high idle the gauge dropped to 0 and the oil pressure light came on. If I gave it any throttle the oil pressure would come up to normal but soon as I let off the pressure would drop off again.

I drained the oil, removed the oil cooler, and checked the oil pressure regulator to find it in normal operating condition. My new orings and gaskets won't be here until Monday so I cleaned up for the day. When picking up the oil drain plug I noticed quite a bit of metal shavings on it. I cut open the oil filter and found more shavings in it. Not a bunch but a few in every opening. I have read about a lot of issues where piston cooling jets fall off and cause my issues. I tried hitting the oil pan with a dead blow hammer and listening for the jet but don't hear it. This is the first time I have changed the oil since buying the truck and am wondering if it was found the last time the oil was changed and the reason for them selling the truck. I'm going to put a bore scope through the oil drain plug today and look for the piston cooling jets or anything not normal. Then when the oil cooler gaskets get here I plan to install them and a mechanical oil pressure gauge. To see what the pressure really is.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Injector Fuel Drain Plug Stripped?

I am currently doing my injectors. Just a quick question. I was trying to get the fuel rail drain plug out but it stripped, actually not on the driver side stripped. I know there is the drain plug on the back of the cylinder. If I drain that and turn the crank over by hand will that drain all the oil and fuel that has drained into the cylinder? I'm really not trying to bend a rod when I turn this thing over. It's A 2001 7.3

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Ford 7.3L Power Stroke (1999-2003) :: Broken Glow Plug Outer Wall

Well I just "did" the glow plugs on my recently acquired 99 7.3 and while 7 came out with no problem, one of them gave me more resistance when turning than expected and then "snap". Now here is the interesting part. What actually came out is the threaded top portion of the outer wall, while the rest of the outer wall and the electrode are still in the block. I have done a lot of searching and it seems that usually the electrode detaches from the outer casing and the entire outer casing comes out with only the electrode or part of the electrode stuck in the shaft (usually due to carbon buildup or swollen tip). In this case though, the outer wall of the plug sheared in two, which seems to imply that the outer wall itself is what is stuck in the shaft and not the electrode. The attached picture hopefully explains what I am trying to say.

I can easily latch on to the end of the electrode with some vice grips, but even if I managed to get that out, I would still have the outer wall of the plug in the hole. At the moment I just screwed the threaded part back in to keep the everything from blowing out so I could crank the truck. It cranked right up and seems to run fine. My inclination is to just leave it as is and hope that 7 good glow plugs will do the job, as I have some nightmares about making things worse in trying to make them better. Any chance of the electrode falling into the cylinder if this much of the outer case is still there? How to remove stuck electrodes, etc. but none on a stuck outer casing?

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Camry :: Location Of Radiator Drain Plug On 2011 V4

Where is the radiator drain plug located on a 4 cylinder Camry?

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Ford 7.3L Power Stroke (1999-2003) :: Leak From The Rear At Drain Valve

After checking my fuel bowl today for contaminants, I put the lid back on and then noticed a leak from the rear at drain valve. I know, I already ordered the orings. It was doing one drip about every three seconds with the truck running. However, I turned the yellow thing a couple times and the leak stopped. Not leaking right now. Maybe it wasn't shut from previous owner.

Second question.....After stopping leak and after routing my fuel drain hose, I decided to give it a try. No luck. Nothing out or drain. Based on my first fuel filter change, it may be clogged up. So, do I run wire from the bottom up? Or do I run wire from top (bowl) down? Just so you know, sucked the bowl dry with a vacuum device before I reinstalled the filter.

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Ford 6.7L Power Stroke Diesel :: 2015 Small Drip Of Coolant Coming From Corner Of Radiator Near Drain Valve

Have a 2015 King Ranch with 72k miles. I noticed today a small drip of coolant coming from the corner of the radiator near the drain valve.

The truck is deleted however before it was deleted I did purchase an extended warranty through Flood Ford. What are the chances they will deny a warranty claim on this because of the dpf and egr delete?

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Ford 7.3L Power Stroke (1999-2003) :: Power Come On But Won't Start - Broken Ignition Switch?

Went to start 'er up, key spun forwards, power came on but no start, no click, nada. Turn key back and power stayed on, back forward and no resistance whatsoever power stayed on. Took screwdriver, jumped starter relay and viola away we go. Get home, get cylinder out of hole and the tip is broken off down in the column. BTW, had to disconnect batteries to shut it off. I drilled hole in the tip still in the column, insert screw and no come out. Must need to be turned somehow first I'm thinking.

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Ford 7.3L Power Stroke (1999-2003) :: Radiator Leaking - Replacement?

I have a 99.5 with 400,000. on the engine. It has been a great truck but it is time for the some TLC. I have a little leak on the radiator and the water pump and would like to replace it. I am just looking for stock.

I have a 13 yr old that grew up sitting on my lap as we drove the dirt roads around the house and on the ranch. He has been driving this truck by himself (on the ranch) as soon as he was able to reach the pedals, around 8 or 9. His happiest day will be when he gets his drivers license and can drive the truck to school. So I have a lot of work ahead of me on this truck.

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Ford 7.3L Power Stroke (1999-2003) :: HPOP To Leak From Round Piece Behind Pump Next To Drain Bolt?

How common is it for the hpop to leak from the round piece behind the pump next to the drain bolt? Its on a 2000 f350 7.3.

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Ford 7.3L Power Stroke (1999-2003) :: New Fuel Bowl Drain / Water Separator Failure After 3 Weeks?

Had the ole factory fuel separator/bowl drain start leaking on me about a month back. So i ordered and installed a new one, issue fixed. Well last night the fuel leak started again, I looked everywhere and i cant see anywhere else it may be leaking at. I felt the underside of said piece and it didn't feel wet, but the valley is full of fuel.

I got in there and tightened the 4 bolts down some more, they were tight but i got a some turns on em and am hoping i either didn't tighten it down enough or they maybe backed out some. Now just gotta see if that solves the problem, again.... the replacement is a doorman, the o-rings were bigger/thicker than the factory orings on the old part, of which the o-rings were shot.

Like I said once i replaced the part the leak stopped for 3 weeks until last night. If the tightening of the bolts doesn't solve it where should I look next? I have an FRX mod but i checked all that and its dry as a bone around all the fittings by the bowl and the heads. No indications of leaks anywhere around any of the FRX assembly.

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Ford 7.3L Power Stroke (1999-2003) :: Exhaust Manifold Bolts Broken?

Just bought a 03, the seller showed me a exhaust leak. I found a bolt broken off, flush with the head. Looked at the passenger side when I got home, that side leaks too, and found one broken off bolt there too. Question, are these easy to do? As in, I have extracted broken bolts before, but they where on my V10 and I could just weld nuts to them and they came right out.

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Ford 7.3L Power Stroke (1999-2003) :: Broken Exhaust Manifold Bolt

So I received my International bellowed up pipes from Riffraff and I figure I will start soaking all of the bolts with some aerokroil before I get started on monday and I see the very last bolt head near the up pipe is gone. The bolt is there but the head is gone and you can definitely see soot buildup everywhere near it. I don't know if I should order a new manifold for the passenger side and new bolts, order a driver and passenger side manifold and new bolts, or just order one set of new bolts and try to get take the passenger side manifold off and replace the one broken bolt.

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Santa Fe (CM - 2007-12) :: Broken Plug Inside Radiator

It happened while I was putting back the radiator drain plug. The head of the drain plug broke. I used the easy out tool to extract the screw. I managed to make a hole in the screw but was not able to pull it out. The drain plug got spread on the radiator thread instead. I tried to pull it with a thin screwdriver. I managed to broke half of it and take the small pieces out. Unfortunately, when it was almost out, it jumped up inside the radiator...

I have unsuccessfully tried a vacuum to suck it out. What are my option at this point? Could I just leave it there or I must take it out somehow?

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Ford 7.3L Power Stroke (1999-2003) :: Radiator Cap Slowly Blowing Off Pressure?

I had to replace injector cups due to diesel in the coolant. Then I had to replace the degas bottle because it was swollen and looked like the michelen man. Then I had to replace the radiator cap (again) because I suspect that the diesel in the coolant had dissolved the seal in the radiator cap and it wouldn't hold pressure. Now I've got a bunch of new parts in there.

I parked yesterday, popped the hood -- and heard the radiator cap slowly blowing off pressure. It was the type of sound that you hear when a tire has a slow leak. I tightened the cap and the sound didn't stop. I REALLLY tightened the cap to the point where I felt as if any more tightening would cause the threads on the degas bottle to strip, and the noise lessened.

Unless I'm mistaken, a radiator cap is supposed to hold pressure to 16psi and then release all at one time, not slowly bleed off pressure with a hissing noise.

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Ford 7.3L Power Stroke (1999-2003) :: Lower Radiator Hose Replacement

I'm going to be replacing my lower radiator hose so figured might as well switch over to the extended life stuff going to probably go with the Delo ELC.. Supposedly it's good for 750k.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Battery Drain And Slow Crank If Sitting For Couple Of Days?

If I leave my truck sit for a couple of days, the batteries are noticeably weaker. It's fine overnight, but two nights and it's slow to crank. Three and it won't start without charging the batteries. I checked for a drain last night and found that it was drawing 1.2 amps.

That seems like a lot, no?

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Ford 7.3L Power Stroke (1999-2003) :: Adapt 7 Connector Plug To Aux Power?

On the back of my truck I have two plugs to operate trailer lights/brakes etc but I only use one. The one I'm not using (pictured) I'd like to adapt for aux power in the trailer to operate some IP cameras. I need to know about the pin outs of this connector and what gauge wire to use between the trailer and truck. I plan on running the 12V and ground conductors from this plug through an adapter into the trailer.

In the trailer I'll have a 1000W inverter --> UPS --> TL-WR810N Router --> TL-SG1008P POE switch --> and 4 small ip cams.

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