Ford 7.3L Power Stroke (1999-2003) :: Radiator Cap Slowly Blowing Off Pressure?


Jul 21, 2015

I had to replace injector cups due to diesel in the coolant. Then I had to replace the degas bottle because it was swollen and looked like the michelen man. Then I had to replace the radiator cap (again) because I suspect that the diesel in the coolant had dissolved the seal in the radiator cap and it wouldn't hold pressure. Now I've got a bunch of new parts in there.

I parked yesterday, popped the hood -- and heard the radiator cap slowly blowing off pressure. It was the type of sound that you hear when a tire has a slow leak. I tightened the cap and the sound didn't stop. I REALLLY tightened the cap to the point where I felt as if any more tightening would cause the threads on the degas bottle to strip, and the noise lessened.

Unless I'm mistaken, a radiator cap is supposed to hold pressure to 16psi and then release all at one time, not slowly bleed off pressure with a hissing noise.

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Ford 7.3L Power Stroke (1999-2003) :: A/C Slowly Starts Blowing Warmer Air When Sitting In Stopped Traffic

Sitting in stopped traffic for about 45 minutes and AC slowly starts blowing warmer air. Temp about 95 and very humid. Felt like AC just freezing up, but no frost on anything when I looked under hood. Hoping freon problem. About to start looking at it this morning.

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Ford 7.3L Power Stroke (1999-2003) :: Tranny Slowly Go In Drive

Tranny rebuilt, truck in sig, and beefed up 2 1/2 years and 30K miles ago. Recently started going into D after 10 to 20 seconds after putting it in gear, cold or hot. Very frustrating, especially when trying to maneuver a trailer.

Transmission builder has been running his shop for 20+ years, all makes and models, not Ford specific. I choose him because he runs a local business, has a good reputation, and happens to live less then 1/4 mile from me.

I have searched the forums, and read where Mark says this is loose valve body bolts, or forward drum going out. Builder can't grasp where it would be drum seal if it doesn't do it all the time, which it doesn't. He said it sounds more like something electrical, but there are no codes stored on pcm.

Builder also said he would pull tranny to check drum. Does this sound like I'm moving in the right direction? Or can it be something else?

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Ford 7.3L Power Stroke (1999-2003) :: Truck Started Losing Power Then Slowly Die / Fuel Pump Bad?

I was driving my truck then all sudden truck started losing power then slowly died. I restarted it, it was a lil shacky then died again. Iunscrewed the fuel filter and looked in the housing and there was lil fuel in bowl i turned the key to on position and bowl did not fill with fuel looked as if it were shooting some bubbles up(air) could it be outta of fuel???

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Ford 7.3L Power Stroke (1999-2003) :: Truck Will Hit About 22 Psi Then Drop Off Slowly When Pulling A Hill Hard

I just got my new up pipes put on as well as a 38R and pulling a hill hard my truck will hit about 22 psi then drop off slowly I have an electronic boost fooler wich has been on the truck since new pretty much but I don't get a CEL at all is this what I should be getting and I was on the 80hp tune? I ordered new boots and plenum inserts they just haven't got here yet. I know I had a leak before on my old up pipes because they rattled every now and then and I could see exhaust coming out of them when it was cold out but I could hit about the same 22 boost with my old setup. So pretty much nothing changed boost wise except it gets up to boost faster now. I would say it's defueling but I was always told the CEL would come on if that was the case.

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Ford 7.3L Power Stroke (1999-2003) :: Radiator Leaking - Replacement?

I have a 99.5 with 400,000. on the engine. It has been a great truck but it is time for the some TLC. I have a little leak on the radiator and the water pump and would like to replace it. I am just looking for stock.

I have a 13 yr old that grew up sitting on my lap as we drove the dirt roads around the house and on the ranch. He has been driving this truck by himself (on the ranch) as soon as he was able to reach the pedals, around 8 or 9. His happiest day will be when he gets his drivers license and can drive the truck to school. So I have a lot of work ahead of me on this truck.

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Ford 7.3L Power Stroke (1999-2003) :: Radiator Drain Plug Broken

I broke my radiator drain plug got a replacement but how does the stock one come out? Is there a clip or something?

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Ford 7.3L Power Stroke (1999-2003) :: Lower Radiator Hose Replacement

I'm going to be replacing my lower radiator hose so figured might as well switch over to the extended life stuff going to probably go with the Delo ELC.. Supposedly it's good for 750k.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Transmission Work Slowly - Hesitates To Engage Drive After Reverse?

I have a 2002 7.3 e350 quigley 4x4 Sportsmobile with 312k miles. 2nd owner. Bought it with 295k miles 2 years ago. From what I gathered the tranny is original.

After reversing at a downhill angle, stopping, and shifting the lever to Drive, the tranny doesn't seem to put Drive in gear and depending on the angle of the slope, the van will roll back or barely creeps forward even with throttle. Put it in 1st gear, and the tranny engages that in gear and drives forward no issues, then I can shift to 2nd, then Drive and the tranny shifts fine after that.

No weird tranny noises or clunking. Noticed this issue about a month ago or about a couple thousand miles ago. Did tranny service (drain, filter, fill) at the ford dealership at 305k months ago.

I can only replicate this issue when Reversing on a down slope. On a flat surface van Reverses and engages Drive like normal.

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Ford 7.3L Power Stroke (1999-2003) :: ELC Coolant And Water Mixed In Trans Fluid - Bad Radiator?

I've got a 7.3 tranny that has had ELC Coolant and water mixed in with tranny fluid because of a bad radiator. I drained the fluid from the tranny a week ago and when I pulled off the pan today there is still junk in there. I'm planning on putting in a new filter, gasket and Mercon V but how do I clean the old stuff out of there? Picture.....

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Ford 7.3L Power Stroke (1999-2003) :: DLC Fuse 3 Keeps Blowing

I have a 2001 F-450 SD with 7.3. What the problems would for the blowing of fuse #3. The DLC fuse. I mean I know it goes to the cigarette lighter as well. but when not in use it still blows.

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Ford F-150 - 1997-2003 :: 1999 - Radiator Hose Have No Pressure?

this winter i have found that my truck's heater core isn't flowing, meaning i have hot on the upper hose and the lower is luke warm and there is no heat while running down the road. I have changed the t-stat and the heater core and radiator are new as of four years ago. last year i could roast a chicken with the heat. i also have no pressure in the radiator hose at all, engine runs at normal temp, no over heat situation and i don't smell any loss of antifreeze.

1999 f-150 4.6 150k

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Ford 7.3L Power Stroke (1999-2003) :: White Smoke Blowing / Smells Like Fuel And Loses All Power

I am a mechanic and tow operator running a late 99 f350 7.3 6 speed cab and chassis wrecker. This truck has had a hard life and has been neglected for quite some time, and now has become my baby/headache. Truck starts great, idles nice, and will run great for about 5 minutes until it starts billowing white smoke that smells like fuel and loses all power. If you continue to drive it it will die. Sounds like it's dropping cylinders and will barely idle. If you stop for 5 minutes or so and let it idle it will smooth back out and will run great again for another minute or two, then right back to stumbling.

Using torque app, hpop pressure looks good when it's running well. Peaks at 3k, IPR maintaining 30-40% max. As soon as it stumbles you can see the hpop drop to 5-600 and the IPR will climb to 65%. Let it idea bit and they go back to normal, and stay good until it stumbles again.

Ive changed the fuel pump, ICP,rebuilt FPR, change fuel filter, pulled and cleaned the fuel tank (metal tank, no delamination, looks perfect inside). Pickup screen looked good. Cleaned the IPR, cleaned the hpop reservoir, there was no screen inside. Checked voltage at fuel pump, 11.78 across the pump with it running. Pulled valve covers, no noticeable leaks around injectors. Injectors have less than 5k miles. Remans with 100% larger tips.

To me it seems like the lpop is not keeping up with the hpop under load, starving it until you idle and let it catch up. Could it still be bad injector orings? Bad lpop? Something I'm not thinking of?

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Ford 7.3L Power Stroke (1999-2003) :: AC Stopped Blowing Cold

My 02 F350 7.3 new to me trucks ac stopped blowing cold. Not air gap issue (shims have been removed prior to my ownership-I pulled hub and checked), the charge is good (according to the shop I went to for evac and refill), and the compressor's cycling quickly. I'm no HVAC guy by any stretch. I have a cheapie gauge from days long ago that I connected to my low side port (which I know isn't definitive) and it reads from 25 to about 40/45 depending on the cycle.

Additional info that may not be anything:

1) Where the line goes from accumulator to evaporator the foam seal is slightly messed up and I feel ice cold air coming out of the housing.

2) The line is warm before the orifice and cold after it.

3) The lines going to the accumulator are both hot (after taking it to shop, before were lukewarm).

4) The condenser doesn't seem to have excessive plugging and I have rinsed it with garden hose sprayer with no difference.

5) The air from the vents blows good, just warm.

6) I've replaced the actuator for the blend door already.

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Ford 7.3L Power Stroke (1999-2003) :: A/C Only Blowing Out Defrost Vents?

As the title implies, that is my problem. Can't get the AC to come out of anywhere other than the windshield defrost vents. Y'all ever encountered this before?

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Ford 7.3L Power Stroke (1999-2003) :: Heater Fan Stopped Blowing

The heater fan stopped blowing the other day. The fuses check out ok. What would be the most likely culprit after that? relay? Switch? Blower motor?

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Ford 7.3L Power Stroke (1999-2003) :: F350 - A/C Is Not Blowing Cold As It Should

99 f-350 crew cab. The A/C is not blowing cold as it should. Have already replaced the compressor and clutch, orifice tube and accumulator, also cleaned evaporator coil and put a new blower motor on, also a new blend door actuator. Also put a valve in to block coolant from the heater core. System has had vacuum pulled and charged correctly by my mechanic, he says he doesn't know of anything else to do, that it was as good as its going to get. Ive been in 2 more trucks identical to mine and the A/C will freeze you out, as to where mine will not come close. Temp coming out of the vents barely gets down to 60 degrees

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Ford 7.3L Power Stroke (1999-2003) :: Fuse To The Starter Keeps Blowing

I had a problem with this issue a few months ago, was 45 minutes away from home, blew the fuse to the starter. Switched another one in, blew it too. Had it towed to a shop, they did some diagnostics, felt like it was a short in the starter, replaced it and all has been well (as far as that particular issue) until this morning. Got in it, turned the key it cranked for less than a second and stopped. I pull the fuse, sure enough, blown. Swap it with another, it blows.

I know I have a bare wire in the column, the OD light wire is chaffed, I fixed it before but it must be worn again because I can get it to light up depending on positioning of the shifter lever and as I recall, every time the fuse blows the steering wheel is cranked to the left.

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Ford 7.3L Power Stroke (1999-2003) :: AC Not Blowing Through Front Vents

All vacuum lines are good, pump works, Canister isn't leaking, 4x4 activates and I can feel it, so Can't be vacuum leak. Replaced esof solenoid 6 months ago last time this happened, but this issue seems to be different. Watch this vid I made showing the issue.. after viewing video, do yall' agree I isolated the issue? If that one tug makes the air go through the front vents, that means everything else in the A/C mode selection works..

YouTube.....

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Ford 7.3L Power Stroke (1999-2003) :: Low Power - Fuel Pressure?

Low power on my 2003 7.3 F350. The truck runs fine but I can tell it is low on power (seat of the pants). I figured it to be fuel related so changed fuel filter and oil with no change. When that didn't work I installed a fuel guage and this what I found. Key on no start fuel pressure 45 psi. Start truck the pressure will get up to 61psi. Under a load it will drop down to the low 30s. I have dropped the tank mixing chamber screens clean and so was the tank. Changed fuel pump and now under a load it drops to the high 30s. Does this sound like the fuel pressure regulator is leaking by and causing low pressure under a load? Truck is stock besides superchips 1705 programer.

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Ford 7.3L Power Stroke (1999-2003) :: High Pressure Power Steering Hose

My high pressure power steering hose just blew at the "B" nut at the pump. Meaning, the fitting is still in the pump but the line is out. Do I need to replace the whole line or is there a retainer I can swap out?

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