Ford 7.3L Power Stroke (1999-2003) :: Pulling Engine To Redo Timing Cover
Apr 23, 2015
So I'm getting ready to pull my engine to redo my timing cover.. my engine has over 320000 miles on it and it runs strong, dyno'd 402 hp at the wheels recently.. I was considering dropping a reman in since im pulling the engine anyway... I heard you can test for blow by buy sitting your oil cap over the spout and seeing if the cap blows off.. well the engine tilts downward in the back so the cap just slides off but in the dark when i shine a flashlight you can see the fumes just billowing out... how do i know if this is too much... what else can i do EASILY to see if my engine has issues before i start taring it down?
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I have a coolant leak from behind my timing cover found while doing a coolant system pressure test. I do not want to remove the engine. Looking for info on successful cover install with the engine still in the truck?
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Is this common? No coolant in the oil-YET........
Any way to fix it without pulling the cover?
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While pulling onto the highway and pulling pretty hard lost engine power all boost then engine truned off. Top of engine is covered in oil..... What happened?
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99.5 7.3. 201,450 miles, Just developed a new noise. Was on interstate, in cruise, 65 mph, started while pulling a hill. Kicked it out of cruise and noise went away. I have found it will repeat just pulling a hill at highway speed.
Now for the noise....it almost sounds like lightly opening the secondaries on a gasser 4 barrel. I don't see anything unusual under the hood.
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I've got a 2002 F350 DRW 7.3 truck I'm having a little concern over. It started this summer, when under very heavy pulling I was getting a very noticeable vibration between 20 and 25 mph. I did not think much of it, as it only happened under extreme conditions.
Now I'm getting the vibration all the time, and it's started another band which is 40 to 45 mph. It's much worse if you are very light on the throttle, if you're full throttle it's much harder to notice.
Truck has 154,000 miles.
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I recently removed my timing cover due to a coolant leak and found the cover was cracked. I had it welded and reinstalled but i did not remove the crank sensor from the cover while it was being welded. Now the engine starts but shuts right back down. Do the welding may have damaged the sensor and giving me this condition? 1997 4.2 ....
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I have a 2001 F350 with a PCM labeled "PMT2".
The SES light is triggered every time I try and pull fault codes using Torque Pro. It has done this since I installed Torque Pro many months ago. Same thing happens in another local member's (2000) truck, although I don't know his PCM version.
I'm very comfortable with the Torque Pro settings that have been detailed in other Torque Pro threads. I have been careful to choose conservative settings, including trying debug mode. I have uninstalled and reinstalled Torque Pro to see if that solves the problem - which it does not.
Question: "PMT2" PCM been able to pull fault codes using Torque Pro without tripping the SES light?
I realize another variable may be my OBD2 Bluetooth device. As an aside, I have removed the AIH and would expect to see a fault code but Torque Pro reports no fault codes.
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My transfer case engages the front drive shaft spins but even when I manually lock my hubs neither of my tires will pull! I was thinking either the hubs are shot but I was told it could be the 4wd locking solenoid??
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I just got my new up pipes put on as well as a 38R and pulling a hill hard my truck will hit about 22 psi then drop off slowly I have an electronic boost fooler wich has been on the truck since new pretty much but I don't get a CEL at all is this what I should be getting and I was on the 80hp tune? I ordered new boots and plenum inserts they just haven't got here yet. I know I had a leak before on my old up pipes because they rattled every now and then and I could see exhaust coming out of them when it was cold out but I could hit about the same 22 boost with my old setup. So pretty much nothing changed boost wise except it gets up to boost faster now. I would say it's defueling but I was always told the CEL would come on if that was the case.
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I have posted a pic of a smoke issue I am having while pulling.
I just pulled a 10,000 lb trailer up a few 7% grades at 8-10,000 ft and the best I could do was 40-45 mph at 6mpg. Every hill would set a P1211 and when the truck downshifted to 3rd the smoke would go away for the most part.
Truck is 100% stock and pulls the same as my F350 with 3.73 gears but smokes a lot more.
The smoke is kind of annoying and performance seems sluggish especially given the 4.88 gearing. Where to start?
Has new ipr, hpop, icp, fuel filter, air filter, fresh 5w40 mobil 1.
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Resealed HPOP, reinstalled, started right up, ran for good half hr, shut it down, started it next day, ran for 15 min. Revved it up, n all that, good to go, took it for a spin around block, died as pulling into driveway. At crank Dashcmd shows 200 psi on HPOP. I'm double checking the gear bolt right now. When I installed the pump I seated the gear by hand n torqued bolt to spec, so idk...
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I need to get the HPOP reservoir top cover off so I can drill/tap a gauge probe into it.
I see torque-head bolts, and a few long bolts that go all the way down into the HPOP.
Unfortunately I cannot get two of the torque-head bolts out because they only un-thread several rotations before the heads of the bolts hit the edge of the fuel filter canister/bowl.
Any tips or tricks?
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I need to get the HPOP reservoir top cover off so I can drill/tap a gauge probe into it. I see torque-head bolts, and a few long bolts that go all the way down into the HPOP.
Unfortunately I cannot get two of the torque-head bolts out because they only un-thread several rotations before the heads of the bolts hit the edge of the fuel filter canister/bowl.
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doing injectors and pulled the valve cover, and noticed its not as clean as i expected. in the oil on top of injectors i noticed its got some grit in it. this cant be good and not sure how this debris got in there as i always change oil and air filter regularly( unless previous owner neglected). is there a safe way to clean this? Is this a normal find for you guys that have done injectors?
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The bolt that holds the dipstick on the valve cover. i have tried for ever to get this thing off. soaked it , got a skinny wrench on the nut underneath but think it might be stripped (1/2 inch grinded out a little). going to try and get a set of skinny wrenches tomorrow , mine bent. tried vise grips on top of the bolt and put a box wrench on the nut , and gave it my all. The damn thing won't budge.
Also, any tips on the rest of the valve cover bolts. I had to remove some from inside the fender well but barely got to them. My question is not getting these out but getting them back in. And how the heck to you torque these things??? The bolt i mentioned above is creating problem, and I only have so much time
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Well I just completed a complete refresh of the fuel system. New injectors, IDM , UVC and UVCH, and glow plugs. (All Ford Parts)
I had my AE software running on the last drive and noticed the oil temp is quite erratic. The odd thing was, when I left off the pedal, it would drop 100 degrees. Once I got back into the fuel, the temp came right back up where I thought it should be (140-160) puling a 7000# Enclosed 8.5wide car trailer, in 30 degree weather.
The truck ran OK but seemed down slightly on power. I know the oil temp affects SOI timing, but what degree and how often does it sample, to make timing changes? I found a new one at an Oreillys and put it in, but no change. Wires do not seem to change OHM reading when wiggling them.
I will post pics from recording as soon as my kid brings my laptop back.
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I had the engine out of my truck (7.3 with e4od) to do manifolds. Anyway, I got it back in and started it up. Since there was air in th fuel lines it had to crank a couple seconds but started up. I looked and now fluid coming out, then it sat for a few minutes running and I took it for a drive. While sitting in the driveway it wa smoking a bit. But I thought it's from the oil I got in the exhaust while drilling two of the manifold bolts and soaking the bolts with ATF/acetone. After about half a mile I thought that maybe it's more oil then that would cause... So I went back. I looked and the inside of the exhaust is covered with oil, and the rear of the engine is also.
When it was out I capped all of the open ports so I could pressure wash the grease off. Also, I flipped the CCV so I could do the delete. During instal, I missed the cap on the CCV and it was not able to breath. I think that maybe it built up pressure and blew the valve cover gasket? It looks like it's coming from the right cover on the backside; I had not taken this cover off while the engine was out. How much pressure does it build? Is it possible that it could have blown the gasket out? I have done the oil cap trick to test blowby and it always passed the test. What it could be? For the leak on the engine and why it's in the exhaust?
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My daughters 2004 f150 5.4 3v. 130k miles. Had a broken timing chain guide on passenger side. Changed phasers, solenoids, timing chains, crank gear, tensioners, and oil pump. Pulled pan and cleaned it and the pickup tube of pieces of the old guide. Engine had zero sludge. Very clean inside.
Put it all back together. Left crank sensor unplugged to rotate engine until it had good oil pressure which only took a few seconds. Plugged sensor back in. Truck started right up. Runs perfect. Drove perfect. Idles with no noise. But as soon as I rev it up a little, there is a HORRENDOUS squealing from the lower left of the engine. Pulled serpentine belt and squealing is still there. Used a stethoscope to determine its in the lower left behind the timing cover.
I haven't pulled the cover back off yet but what this could be? Everything went back together fine so I can't imagine what it is.
HOWEVER, I did notice that my new tensioners only had an oil hole in one of them. The two I removed both had an oil hole. So one of the new tensioners does not have an oil hole in the center of the plunger. I see online, that many did not come with an oil hole. But I'm wondering if this could be the source of the squealing? Maybe not oiling the chain enough and the squeal that I hear is the chain on the plastic guide?
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My 2003' Explorer XLT (4.0L V6) has an oil leak. I tracked it down to the passenger side, rear, bolt head on the valve cover (back by firewall). I took it to a guy who replaced the valve cover gaskets, but it is still leaking. He claimed when he had the cover off he looked for any cracks on it, but did not see any at the time.
Anyways, I was searching around and found several explorers leaking in or around the same area of the valve cover. And it turned out that there issue stemmed from bad timing chain guides, causing the valve cover to crack.
I do notice that on a cold start, I hear a rattling when I first start it up. It rattles for maybe that first 1-2 seconds when starting. Is this my timing chain rattling around? If that is the case, how much this could set a guy back on repairs?
I guess I don't know whether to just replace the valve cover, or if I should dig into it to see if the real issue is the timing chain guides/tensioner. Mileage is approximately 121,000....
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I have a 2003 Eddie Bauer explorer with the 4.0L SOHC . I have a coolant leak from the passenger side that is not a water pump issue.
When removing the timing chain cover with the engine in the car, do I need to remove any accessories ( power steering , alternator etc. ) or their brackets?
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